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Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Series
CP200
For Models:
CP218
CP220
CP230
Contents:
Installation Instructions: page 2
Pump Specifications: pages 3-5
Exploded View: page 6
Parts List:: page 7
Recommended Spare
Kits & Torque Specifications: page 8
Pump Mounting Selection
Guide: page 8
Repair Instructions: pages 9-10
Trouble Shooting: page 11
Preventative
Maintenance: page 11
Dimensions: back page
Warranty Information: back page
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INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., 4. Use of a dampener is necessary to minimize pump is not a complicated procedure, but pulsation at drive elements, plumbing, connec- there are some basic steps common to all tions, and other system areas. The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installa- optional, although recommended by Giant tion. If you have unique requirem
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Specifications Model CP218 Ratings ........................................................................................................ 1.4 GPM @ 2030 PSI Inlet Pressure.............................................................................................. 14 to 140 PSI RPM ........................................................................................................... Up to 750 RPM Plunger Diameter ...........................................................................
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Specifications Model CP220 Ratings ........................................................................................................ 1.9 GPM @ 2030 PSI Inlet Pressure.............................................................................................. 14 to 140 PSI RPM ........................................................................................................... Up to 750 RPM Plunger Diameter ...........................................................................
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Specifications Model CP230 Ratings ........................................................................................................ 0.5 GPM @ 2030 PSI Inlet Pressure.............................................................................................. 14 to 140 PSI RPM ........................................................................................................... Up to 750 RPM Plunger Diameter ...........................................................................
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Exploded View CP200 Series 6
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Spare Parts CP200 Series ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 1 08300 Crankcase 1 1 6 C 08456 Tension Screw 3 2 06773 Oil Dipstick with O-Ring 1 16D 07676 Copper Gasket 3 3 08302 Crankcase Cover, Short 1 16D 07204-0100 Copper Gasket (CP230 only) 3 3 08302-L Crancase Cover, Long 1 16E 06823 Plunger Extension (CP230 only) 3 3A 07190 Drain Plug & Gasket 1 17 08442 Wrist Pin 3 4 08005 O-Ring 1 18 07770 O-Ring 3 5 06273 Oil Drain Plug 1 19 08356-0010 Oil Seal 3 5A 08192 Gask
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Repair Kits CP200 Series Plunger Packing Kit Oil Seal Kit Part # 09144 Part # 09554 Item # Part # Description Qty. Item # Part # Description Qty. 23 08087 V-Sleeve, weep 3 19 08356-0010 Oil Seal 3 23A 08087-0020 V-Sleeve, brown 3 24 07904 Pressure Ring 3 Valve Assembly Kit Part # 09556 Item # Part # Description Qty. 27 07849 Valve Seat 6 28 06809 Valve Plate 6 29 06816 Valve Spring 6 30 07907 Valve Spring Retainer 6 31 06817 O-Ring 6 Pump Torque Specifications CP200 Series Position Item# Descri
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REPAIR INSTRUCTIONS - CP200 PUMPS NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket 2. Using a needle nose pliers, 3. By inserting a small screw wrench, remove the (3) driver between the valve remove the inlet and discharge valve plugs and seat (27) and the valve discharge valve ass
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REPAIR INSTRUCTIONS - CP200 NOTE: If there are 10. If the ceramic plunger pipe deposits of any kind (i.e., (16B) is damaged, remove lime deposits) in the the plunger bolt (16C) and valve casing, be certain plunger extension (16E- that the weep holes in the CP230 only). Discard the weep return ring (25) old plunger pipe (16B) and valve casing (26) and copper gasket (16D). have not been plugged. Clean the old locktite from the plunger bolt (16C) and plunger base (16A). Replace the plunger pipe, pl
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PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Broken valve spring Replace spring Drops Belt slippage Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repair/Replace hose Worn or Plugged relief valve on pump Clean, Reset, and Replace worn parts Cavitation Check suction lines on inlet of pump for restriction
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CP200 SERIES DIMENSIONS (inches) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portable pressure washers and in car wash applica- tions, are warranted for five ye
