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SERVICE/OPERATION
MANUAL
Form No. 001-683 FEB2305 Form No. 001-683 FEB2305
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Table of Contents INTRODUCTION Spray & Stripe Specifi cations 1 Safety Warnings 2 GETTING STARTED How to Flush 7 Flushing 8 Setting Up 9 Pressure Relief Procedure 10 Daily Maintenance 10 Starting Up 11 Striping Operation 12 Striping Tip Guide 13 REPAIRS/MAINTENANCE INSTRUCTIONS Spray Gun Operation 14 Spray Gun Troubleshooting 15 Field Troubleshooting 16 Servicing the Fluid Pump 17 Servicing the Piston Rod 18 Servicing the Suction Assembly 18 Packing Replacement 19 Inspection & Replac
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Introduction INTRODUCTION Model 3000 Specifications: The heart of the Spray & Stripe series Part # 305-229 is the time tested and contractor proven Max Pressure 0-2500 PSI (170 Bar) Airlessco “LP” piston paint pump. Designed Max Output .62 GPM (2.35 Litres/min.) for spraying 1700 gallons per year, this Max Tip 1 gun @ 0.027 inch 1 x 8" (30cm) line pump is used daily by thousands of painting Motor Output Briggs & Stratton 3.5 hp professionals worldwide--with a reputati
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Safety Warnings TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in eyes or on skin, inhaled or swallowed. Know the hazards of the fluid you are using. Store & dispose of hazardous fluids according to manufacturer, local, state & national guidelines. ALWAYS wear protective eye wear, gloves, clothing and respirator as recommended by fluid manufacturer. ALWAYS INSPECT SPRAYING AREA • ALWAYS keep spraying area free from obstructions. • ALWAYS make
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Safety Warnings HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY. OBSERVE ALL WARNINGS. INJECTION HAZARD Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury, including the need for amputation. • NEVER point the spray gun at anyone or any part of the body. • NEVER put hands or fingers over the spray tip. Do not use a rag or any other material over your fingers. Paint will penetrate through material and into the hand. • NE
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Safety Warnings GROUNDING Ground the sprayer and other components in the system to reduce the risk of static sparking, fire or explosion which can result in serious bodily injury and property damage. Always ground all of these components: • Fluid Hose: use only grounded hoses. • Spray gun or dispensing valve: grounding is obtained through connection to a properly grounded fluid hose and pump. • Object being sprayed: according to your local code. • All solvent pails used when flushin
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Safety Warnings FLUSHING Reduce risk of injection injury, static sparking or splashing by following the specific cleaning procedure on page 7. • ALWAYS follow the PRESSURE RELIEF PROCEDURE on page 10. • ALWAYS remove the spray tip before flushing. Hold a metal part of the gun firmly to the side of a metal pail and use the lowest possible fluid pressure during flushing. • NEVER use cleaning solvents with flash points below 140º F. Some of these are: acetone, benzene, ether, gasoli
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Safety Warnings WHEN TRANSPORTING EQUIPMENT • Transport with fuel tank EMPTY or with fuel shut-off valve OFF. Running engines produce heat. Engine parts, especially mufflers, become extremely hot. WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK Severe thermal burns can occur on contact. • Store away from furnaces, stoves, water heaters and Combustible debris, such as leaves, grass, brush, other appliances that have pilot lights or other ignition etc. can catch fire. sourc
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How to Flush FIGURE 3 - Honda Engine FIGURE 1 LOCK TRIGGER TO REMOVE SPRAY TIP FIGURE 2 CONTROL VALVE FIGURE 3 - Briggs Engine FIGURE 4 Maintain fi rm metal to metal contact between gun and container. To reduce the risk of static sparking, which can cause fi re or explosion, always hold a metal part of the gun fi rmly against the metal pail 1. Be sure the gun safety latch is engaged and there is when fl ushing. This also reduces splashing. no spray tip in the gun. Refer to Fig. 1. Refe
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Flushing Read prior to using your sprayer 1. New Sprayer Your Airlessco unit was factory tested in an antifreeze solution which was left in the pump. Before using oil-base paint, flush with mineral spirits only. Before using water-base paint flush with soapy water, then do a clean water flush. 2. Changing Colors Flush with a compatible solvent such as mineral spirits or water. 3. Changing from Water-Base to Oil-Base Paint Flush with soapy water, then mineral spir
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Setting Up to Stripe or Spray 1. Connect the hose and gun. 3. Grounding a. If the hose is not already installed on the striper, remove the plastic cap plug from the outlet tee WARNING at the spray pump, and screw a conductive or grounded To reduce the risk of static sparking, fi re or 3000 psi airless spray hose onto fl uid outlet. explosion which can result in serious bodily b. Connect an airless spray gun to the other end of injury and property damage, alwa
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Pressure Relief Procedure To avoid possible serious bodily injury, including injection, always follow this procedure whenever the sprayer is shut off, when checking or servicing it, when installing or changing the tips, whenever you stop spraying or when you are instructed to relieve the pressure. 1. Engage gun safety latch. Refer to instruction manual provided with your gun on its safety features and how to engage safety latch. 2. Turn engine off using OFF switch on the engine.
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Starting Up 1. Learn how to operate the control valve. The control valve sets the prime or pressure position as well as the spraying pressure. When the valve is fully counter-clockwise the unit is in the prime position. As the control valve is turned clockwise, the unit’s output pressure to the gun is gradually increased until the control valve is fully clockwise and the unit is at it’s maximum output pressure of 2500 psi. This will fully atomize any stain or paint without needing to dilu
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Striping Operation 1. Choose handle location The choices are, installing the handle opposite of the single wheel assembly (standard set up) or placing the handle directly over the single wheel assembly. The handle location is really a matter of personal preference, however having the handle away from the single wheel assembly allows for easier loading/unloading from a van. 2. Cable Tension Adjustment Once the handle and gun arm assemblies are set up to the preferred positions, pressurize t
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Striping Tip Guide TM Rev-Tip for Striping (Inches) STRIPING TIP - ORIFICE SIZE Fan Width (6” from surface) in (mm) .009 .011 .013 .015 .017 .019 .021 .023 .025 .027 .031 .035 1-2 25-51 113ST 115ST 117ST 119ST 2-4 51-102
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Spray Gun Operation SPRAY GUN Attach spray gun to airless unit and tighten fittings securely. Set the gun safety latch. (Also may be called gun safety lock, or trigger lock) * The gun safety latch should always be set when the gun is not being triggered. Read all warnings and safety precautions supplied with the spray gun and in product manual. MAJOR COMPONENTS OF SPRAY GUN & ™ ™ REVERSIBLE REV-TIP Reversible Spray Tip Tip Guard Gun Safety Latch or Lock Trigger Guard Gun Han
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Spray Gun Troubleshooting DEFECTS CAUSE CORRECTION Coarse spray Low pressure Increase the pressure Excessive fogging High pressure Reduce pressure for satisfactory pattern (overspray) Material too thin Use less thinner Pattern too wide Spray angle too large Use smaller spray angle tip Pattern too narrow Spray angle too small Use larger spray angle tip. (If coverage is OK, try tip in same nozzle group) Too much material Tip size too large Use next smaller tip
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Field Troubleshooting PROBLEM CAUSE SOLUTION Unit doesn't prime Airleak due to: • Loose Suction Nut • Tighten Suction Nut • Worn O-Rings • Replace O-Ring (106-011) on suction seat, & O-Ring (106- 020) below suction seat • Hole in Suction Hose • Replace Suction Hose (331-290) Stuck or Fouled Balls Service outlet valve suction assembly Unit primes but has no Pressure set too low Turn up pressure or poor pressure Filter(s) are clogged Clean or replace gun filter, i
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Servicing the Fluid Pump Fluid Pump Disconnect Fluid Pump Reinstall Refer to Figure 1 & 4 Refer to Figure 1 1. Loosen the packing nut and ensure that the piston rod 1. Follow the Pressure Relief Procedure on page 10. (331-093) is in its upper position in the fluid pump body 2. Flush the material you are spraying out of the machine. (331-011). Slip the sleeve (331-117) & the retaining 3. Remove the connecting rod shield (331-111). ring (331-062) over the piston rod. 4.
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Servicing the Piston Rod - Outlet Valve FIGURE 3 DISASSEMBLY OF THE OUTLET VALVE Piston REFER TO FIGURE 3 1. Disconnect the Fluid Pump following instructions on page 17 . 331-195 2. Place piston holder (331-195) in a vise. Slide piston into the holder & lock in place with a 3/8” dowel (331-196). 3. Use a 1/4” allen wrench to unscrew the outlet seat retainer (331-026) from the piston. 331-196 4. Remove the outlet seat (331-026), O-ring (331-100) and outlet ball (331-027).
