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MODEL
G0445/G0582/G9962Z/9962ZX
24" WIDE-BELT SANDER
INSTRUCTION MANUAL
COPYRIGHT © OCTOBER 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED JUNE 2006.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR7521 PRINTED IN TAIWAN
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often
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Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Control Panel Features ............................
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Oscillation Timing .................................................................................................................... 30 Oscillation Speed ..................................................................................................................... 32 Table Parallelism ...................................................................................................................... 32 Pressure Rollers ................................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0445/G0582/ If you have any comments regarding this manual, G9962Z/9962ZX Wide Belt Sander. This machine please write to us at the address below: is part of the growing Grizzly family of fine wood- working machinery. When used according to Grizzly Industrial, Inc. C the guidelines set forth in this manual, you can /O Technical Documentation Manager expect years of trouble-free, enjoyable operation P.O. Box 2069 and proof of
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Control Panel External Features Features D E F A A B C C H I D B J E K Figure 2. Front View. F L M H G G I Figure 1. Control Panel. A. Digital Amp Draw Meter Figure 3. Rear View. B. Table-Height Digital Readout A. Control Panel C. Table Up Key B. Table Height Handwheel D. Table Down Key C. Emergency Stop Push-Panel E. Sanding Belt Start Button D. 4" Dust Collection Ports F. Conveyor Belt Start Button E. Amperage Load Chart Label G. Power Light F. Digital Table Height Key Pad H. Table Set (Ent
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Internal Features F F J E J E I I A H G A H G B C D D Figure 4. Inside the left access door. Figure 5. Inside the right access door. F. Upper Roller A. Belt Tension Knob G. Airflow Adjustment Knob B. Platen Adjustment Lever H. Speed Control Adjustment Knob C. Platen Adjustment Lock Lever I. Air Fork and Air Jet D. Lock Post Release Lever J. Diaphragm Valve Assembly E. Tracking Adjustment Knob G0445/G0582/G9962Z/9962ZX Wide Belt Sander -5-
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Machine Data Sheet (G0445) -6- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
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Machine Data Sheet (G0582) �������� �� � � ����� ��������� �������� ��� ������ ��������� �� ��� ������ ������ ������ ��������� �� ���� ��� ������ �������� ������ ������ ���� �������� �� ������� ������� ����� ������������������������������������������������������������������������������������������������������ ������ ����� �������� ����������� � ������ ������������������������������������������������������������������������������������������������������������������������ ���� � ������� ����������
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Machine Data Sheet (G9962Z) -8- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
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Machine Data Sheet (G9962ZX) �������� �� � � ����� ��������� �������� ��� ������ ��������� �� ��� ������ ������ ������ ��������� �� ���� ��� ������ �������� ������ �������� � ���� �������� �� ������� ������� ����� ������������������������������������������������������������������������������������������������������ ������ ����� �������� ����������� � � ������ ��������������������������������������������������������������������������������������������������������������������� �� � � �� � �������
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure keys and adjusting wrenches before turn- operation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tance
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Additional Safety for Wide Belt Sanders 1. INFEED/OUTFEED AREA. When feeding 10. UNATTENDED MACHINE. Never leave the workpiece into the machine, keep clear the machine running unattended. of kickback path. 11. SANDPAPER. Replace sanding belt when 2. WORKPIECE FEEDING. Never force the it becomes worn or damaged. workpiece into the sander, and feed only one workpiece at a time. 12. FOREIGN MATERIAL. Always inspect workpiece for nails, staples, knots, and 3. CLOTHING. Roll up or button sleeve
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SECTION 2: CIRCUIT REQUIREMENTS 220V/440V Amperage Loads Connection The following list outlines the electrical phase and voltage required to operate the various sander Hard wire this machine to a power panel that can models, as well as the amperage draw of their safely supply power to your machine, that has motors. Note: If you do not have three-phase the proper overload protection, and has a locking power available, you will have to install a phase shut-off lever (Figure 6). If you a
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440V Connection 4. Swap out the applicable thermal relay at the locations shown in Figure 8, and set it to the To connect this machine to 440V three-phase, overload values listed. you must purchase two overload relays. Each machine model may require unique relays, so refer to 440V Conversion Relays on Page 65 for G0445 G0582 the relay part numbers. G9926ZX If you do not have three-phase power available for your wide belt sander, you must install a phase converter such as a Grizzly Phase
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Clean Up Site Considerations Any unpainted surfaces like the upper drums are Floor Load coated with a waxy oil to protect them from cor- Refer to the Machine Data Sheet for the weight rosion during shipment. Remove this protective and footprint specifications of your machine. Some coating with a solvent cleaner or citrus-based shop floors may require additional reinforcement degreaser such as Grizzly’s G7895 Degreaser. to support both the machine and operator. To clean thoroughly, some p
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SECTION 3: SETUP Beginning Assembly Unpacking Your safety is important! Complete the assem- bly in the order provided in this manual. Then read the rest of the manual before attempting any type of sanding operation. Wide belt sanders are heavy machines often weighing approximately one ton. Personal injury Disconnect power to the can occur if the machine machine for the assem- is moved without appro- bly process. Failure to priate machinery. Use a do this may result in crane or forkl
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Inventory Crate contents, see Figure 10. A. Sanding Unit (Not Pictured) B. (2) Dust Ports 4" C. Sanding Belt 100 Grit (G0582/G0445) Sanding Belt 100 Grit (G9962Z/G9962ZX) D. Sanding Belt 180 Grit (G0582/G0445) Sanding Belt 150 Grit (G9962Z/G9962ZX) E. (2) Platen Graphite Flap (G0582/G0445) F. Platen Felt (G0582/G0445) Figure 11. Regulator knob. G. Tool Box —Phillips Head Screwdriver #2 Dust Collection —Standard Screwdriver #2 —Open-End Wrench 8/10mm —Open-End Wrench 12/14mm An effici
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5. Making sure the rotation arrows on the sand- Sanding Belt ing belt point the same direction as those shown in Figure 13, install the sanding belt by starting first on the upper roller, and then To install the sanding belt: the lower roller. 1. DISCONNECT THE SANDER FROM THE Note: The sanding belt must be centered POWER SOURCE! between the limit switches and the edge of the sanding belt must be between the 2. De-activate the belt tension piston by turning tongs of the oscil
