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Instruction
ESPAÑOL: PÁGINA 27
FRANÇAIS: PAGE 53
manual
Direct Drive
Model
Oil Lube
C2555
Portable Pancake
Air Compressor
IMPORTANT
Please make certain that the person who is
To learn more about Porter-Cable
visit our website at: to use this equipment carefully reads and
understands these instructions before
http://www.porter-cable.com
starting operations.
The Model and Serial No. plate is located on the frame.
Record these numbers in the spaces below and retain for
future reference.
Model No.
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SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. Indicates an imminently Indicates a potentially hazardous situation hazardous situation which, if not avoided, will result in death which, if not avoided, may result in or se
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IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire What Could Happen How To Prevent It It is normal for electrical contacts Always operate the compressor in a well within the motor and pressure switch to ventilated area free of combustible spark. materials, gasoli
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HAZARD WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen How To Prevent It Failure to properly drain condensed Drain tank daily or after each use. If tank develops a leak, replace it water from tank, causing rust and thinning of the steel tank. immediately with a new tank or replace the entire compressor. Modifications or attempted repairs
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HAZARD WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electric shock. protective covers removed or damaged. Repairs attempted by unqualified Any electrical wiring or repairs required personnel can result in serious injury on this product
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HAZARD WARNING: Risk of Burns What Could Happen How To Prevent It Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns. hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. HAZARD WARNING: Risk from Moving Parts What Could Happen How To Prevent It Moving par
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HAZARD WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to Vehicle Surfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a fire or breathing hazard; serious injury or protective mat when transporting to death can result. oil leaks will damage protect against damage to vehicle from carpet, paint or other surfaces in leaks. Remove COMPRESSOR from vehicles or trailers. vehicle imme
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GLOSSARY Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety. Cut-In Pressure: While th
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ACCESSORIES Accessories for this unit are available at the store the unit was purchased. ASSEMBLY HANDLE ASSEMBLY C 1. To make installation easier, submerge handle grip (C) into warm soapy water. Remove handle grip (C) from soapy water and slide onto handle (D). D 2. Press tube plugs (E) into frame assembly as shown. 3. Attach handles (D) to frame using knobs (F) and saddle bolts (G) E supplied. Choose the recommended or alternative position for the handles G as shown below. F RECOMMENDED HANDLE
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+ To Add Oil To Pump Risk of Unsafe Operation. DO NOT ATTEMPT TO OPERATE THIS AIR COMPRESSOR WITHOUT FIRST ADDING OIL TO THE CRANKCASE. Serious damage can result from even limited operation unless filled with oil and broken in correctly. Make sure to closely follow initial start-up procedures. Risk of Unsafe Operation. COMPRESSORS ARE SHIPPED WITHOUT OIL. A small amount of oil may be present in the pump upon receipt of the air compressor. This is due to plant testing and does not mean the pump
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INSTALLATION HOW TO SET UP YOUR UNIT Location of the Air Compressor Locate the air compressor in a clean, dry, and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air. The air filter must be kept clear of obstructions which could reduce air flow to the air compressor. The air compressor requires fresh air flow for proper cooling. DO NOT ALLOW THE COMPRESSOR TO GET WET. GROUNDING INSTRU
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Extension Cords Use extra air hose instead of an extension cord to avoid voltage drop and power loss to the motor, and to prevent overheating. If an extension cord must be used, be sure it is: • a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product in good condition no longer than 50 feet 12 gauge (AWG) or larger. (Wire size increases as gauge number decreases. 10 AWG and 8 AWG may also be used. DO NOT USE 14 OR 16 AW
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OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch: Turn this switch Tank Outlet Pressure Pressure ON to provide automatic power to the Pressure Switch Gauge Gauge pressure switch
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Dipstick: Indicates the amount of oil in the pump, the + mark indicates full and the - mark indicates oil needs to be added. See Oil paragraphs in the Maintenance section for instructions. Motor Thermal Overload Protector (not shown): The motor has an automatic reset thermal overload protector. Dipstick If the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting. The compressor will automatically restart after
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3. Plug the power cord into the correct branch circuit receptacle. (Refer to Voltage and Circuit Protection paragraph in the Installation section of this manual.) 4. Open the drain valve fully (counter-clockwise) to permit air to escape and prevent air pressure build up in the air tank during the break-in period. 5. Set the On/Auto/Off lever to "ON/AUTO" position. The compressor will start. 6. Run the compressor for 20 minutes. Make sure the drain valve is open and there is minimal air pressure
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MAINTENANCE To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis. If necessary, the schedule should be modified to suit the conditions under which your compressor is used. The modifications will depend upon the hours of operation and the working environment. Compressor outfits in an extr
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+ Risk of of Bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. 6. After the water has been drained, close the drain valve (clockwise). The air compressor can now be stored. NOTE: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, then reinstalled. Oil Risk of Bursting. Drain tank to release air pressure before removing the dipstick or oil drain plug. See “To Dra
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Air Filter - Inspection and Replacement Risk of Burns. Compressor head and cylinder sleeve are very hot. Do not touch. Allow compressor to cool prior to servicing. A dirty air filter will not allow the compressor to operate at full capacity. Keep the air filter clean at all times. 1. Set the On/Auto/Off lever to “OFF” and unplug unit. 2. Remove the air filter cover. 3. Remove the air filter from filter cover. IMPORTANT: Do not operate the compressor with the air filter removed. 4. Place new
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SERVICE AND ADJUSTMENTS ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. To Replace Regulator 1. Release all air pressure from air tank. See "To Dr
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STORAGE Before you store the air compressor, make sure you do the following: 1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. 2. Set the On/Auto/Off lever to "OFF". and unplug unit. 3. Risk of Flying Objects. Pull the regulator knob out and turn counter-clockwise to set the outlet pressure to zero when removing hose or accessories to prevent hose backlash. 4. Remove the air tool or accessory. 5. Pull ring on safety valve allowing air to
