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FRANÇAIS : PAGE 21
ESPAÑOL: PÁGINA 41
Instruction
manual
Pancake
Compressor
C2005
IMPORTANT
Please make certain that the person who
is to use this equipment carefully reads
To learn more about Porter-Cable
and understands these instructions before
visit our website at:
starting operations.
http://www.porter-cable.com
The Model and Serial No. plate is located on the main
housing of the tool. Record these numbers in the
spaces below and retain for future reference.
®
Mod
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SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and under- stand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. Indicates an Indicates a potentially hazardous situation imminently hazardous which, if not avoided, may result in minor situation which, if not avoided, will result
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IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire What Could Happen How To Prevent It It is normal for electrical contacts within Always operate the compressor in a well the motor and pressure switch to spark. ventilated area free of combustible ma- terials, g
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HAZARD WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen How To Prevent It Failure to properly drain condensed Drain tank daily or after each use. If tank water from tank, causing rust and develops a leak, replace it immediately thinning of the steel tank. with a new tank or replace the entire compressor. Modifications or attempted re
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HAZARD WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electric shock. protective covers removed or damaged. Repairs attempted by unqualified Any electrical wiring or repairs required personnel can result in serious injury on this
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HAZARD WARNING: Risk of Burns What Could Happen How To Prevent It Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns. hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. HAZARD WARNING: Risk from Moving Parts What Could Happen How To
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HAZARD WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to Vehicle Surfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a fire or breathing hazard; serious injury or protective mat when transporting to death can result. oil leaks will damage protect against damage to vehicle from carpet, paint or other surfaces in vehicles leaks. Remove COMPRESSOR from or trailers. vehi
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SPECIFICATIONS Model No. C2005 Bore 1.875" Stroke 1.250" Voltage-Single Phase 120 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity (Gallon) 6 Approximate Cut-in Pressure 120 PSIG Approximate Cut-out Pressure 150 PSIG SCFM @ 40 PSIG 3.7 SCFM @ 90 PSIG 2.6 GLOSSARY When the tank pressure drops to a Become familiar with these terms certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per
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ASSEMBLY Unpacking 1. Remove unit from carton and discard all packaging. INSTALLATION HOW TO SET UP YOUR UNIT Location of the Air Compressor 2. Make sure the outlet being used � has the same configuration as the Locate the air compressor in a grounded plug. DO NOT USE AN clean, dry and well ventilated ADAPTER. See illustration. area. � 3. Inspect the plug and cord before The air compressor should be each use. Do not use if there are located at least 12" away from signs of damage. the
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EXTENSION CORDS Voltage and Circuit Protection If an extension cord must be used, be Refer to the specification chart for the sure it is: voltage and minimum branch circuit requirements. � a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot Risk of Opertion. receptacle that will accept the plug Certain air on the product compressors can be operated on � in good condition a 15 amp circuit if the following � no longer than 50 feet conditions are met. � 14 gauge (AWG)
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OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. On(I)/Off(O) Switch Outlet Pressure Gauge Tank Pressure Gauge Safety Valve Quick Connect Regulator Description of Operation Outlet Pressure Gauge: The outlet pressure gauge indicates the air Become familiar with these controls
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Drain Valve: 3. Open the drain valve (counter- The drain valve clockwise) fully to permit air to is located at escape and prevent air pressure Drain the base of the build up in the air tank during the Valve air tank and is break-in period. used to drain 4. Move the On/Off switch to ON (I) condensation at the end of each use. position. The compressor will start. Check Valve: When the air compressor is operating, the check 5. Run the compressor for 15 valve is "open", allowing compres
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MAINTENANCE Customer Responsibilities Before each use Daily or after each use Check Safety Valve ● Drain Tank ● To Drain Tank Unit cycles automatically when 1. Set the On/Off switch to OFF (O). power is on. When performing 2. Turn the regulator knob counter- maintenance, you may be exposed clockwise to set the outlet to voltage sources, compressed air, pressure to zero. or moving parts. Personal injuries can occur. Before performing any 3. Remove the air tool or accessory. maintenance o
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SERVICE AND ADJUSTMENTS ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. 8. Perform the Break-in Procedure. To Replace or Clean Check See "B
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6. Carefully slide pump from Hose brackets and out of the way. Clamp Pump shown moved out of the way Regulator Regulator Manifold Manifold 5. Remove pump mounting screws securing pump (one on each 7. Using an adjustable wrench or side). 5/8" wrench remove the regulator manifold. Pump Mounting Screw 8. Apply pipe sealant to new regulator manifold and assemble, tighten with wrench. 9. Reapply pipe sealant to gauges, quick connect, and safety valve. 10. Reassemble all components in
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SERVICE REPLACEMENT PARTS Use only identical replacement parts. For a parts list or to order parts, visit our website at servicenet.porter-cable.com. You can also order parts from your nearest factory-owned branch, or by calling our Customer Care Center at 1-888-848-5175 to receive personalized support from highly-trained technicians. SERVICE AND REPAIRS All quality tools will eventually require servicing and/or replacement of parts. For information about Porter-Cable, its factory-owned b
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TROUBLESHOOTING Performing repairs may expose voltage sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Pressure switch does Move On/Auto/Off lever Excessive tank not shut off motor when to the "OFF" position, if pressure - safety compressor reaches "cut- the outfit does not shut off valve pops off. out" pressure. contact a Trained Servi
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PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated pressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the used. "Description of Operation" paragraph in the Operation Section. NOTE: Adjust the regulated pressure under flow conditions (while accessory is being used). Decrease amount of air Compressor is Prolon
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PROBLEM CAUSE CORRECTION Motor will not Fuse blown, circuit breaker Check fuse box for blown run. tripped. fuse and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit. Check for proper fuse. You should use a time delay fuse. Check for low voltage problem. Check the extension cord. Disconnect the other electrical appliances from circuit or operate the compressor on its own branch
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LIMITED WARRANTY PORTER-CABLE warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include air compressors, air tools, service parts, pressure washers, and generators, which have the following warranty periods: 3 YEARS - Limited warranty on 2-stage oil-free air compressor pumps that operate at 1725 RPM. 2 YEARS - Limited warranty on oil-lubricated air compressor pumps. 1 YEA
