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25 gallon, 3.5 hp air
compressor
99925
set up and operating instructions
®
distributed exclusively by harbor Freight t ools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
sa Ve this manual.
© ®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or f
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notice is used to sa Ve this manual address practices Keep this manual for the safety warn- not related to personal injury. ings and precautions, assembly, operat- caution, without ing, inspection, maintenance and cleaning the safety alert procedures. Write the product’s serial symbol, is used to address number in the back of the manual near the practices not related to assembly diagram (or month and year of personal injury. purchase if product has no number). Keep this manual and
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an increased risk of electric shock if This enables better control of the tool your body is grounded. in unexpected situations. c. do not expose tools to rain or wet e. dress properly. do not wear loose conditions. Water entering a tool clothing or jewelry. Keep your will increase the risk of electric shock. hair, clothing and gloves away from moving parts. Loose clothes, d. do not abuse the cord. never use jewelry or long hair can be caught in the cord for carrying, pulling or movi
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e. maintain tools. check for mis- 4. Do not use to supply breathing air. alignment or binding of moving 5. Do not direct air flow from the Com- parts, breakage of parts and any pressor at people or animals. other condition that may affect the tool’s operation. if damaged, have 6. Industrial applications must follow the tool repaired before use. Many OSHA requirements. accidents are caused by poorly main- 7. Maintain labels and nameplates on tained tools. the tool. These carry importan
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rupter (GFCI) should also be imple- sa Ve these mented – it prevents sustained elec- instructions. trical shock. 13. Some dust created by power sand- grounding ing, sawing, grinding, drilling, and other construction activities, contains t o preVent chemicals known [to the State of Cali- electric shocK fornia] to cause cancer, birth defects and death From or other reproductive harm. Some incorrect grounding examples of these chemicals are: Wire connection: • Lead from lead-based pai
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electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (see 3-prong plug and outlet.) 2. The grounding prong in the plug is connected through the green wire in- side the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (see 3-prong plug
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note: For additional information regarding speciFications the parts listed in the following pages, refer to the Assembly Diagram near Electrical Requirements 120 V~ / 60 Hz / 15 A the end of this manual. Air Outlet Size Two 1/4” 18 NPT Auto Shut-off at 125 assembly Air Pressure PSI Restart at 90 PSI 1. Thread the Intake Filter (16) onto the Air Tank Capacity 25 Gallons side of the motor, as shown below. 5.3 CFM @ 40 PSI Air Flow Capacity 4.0 CFM @ 90 PSI Oil Tank Capacity 1 Quart 30W Non-De
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3. Close the in-line safety valve be- male male tween the compressor and the tool. connector connector t ool 4. Connect an air hose rated to the in- tended PSI that will be used with the Quick tool to the Air Connection. The air air hose coupler on reel hose must be long enough to reach the work area with enough extra length to allow free movement while Valve Filter oiler working. air 5. Plug the Power Cord into a grounded compressor 120 V electrical outlet. Quick coupler regulator w
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ing the air output gauge to set the right pressure range. 9. The Air Compressor will cycle up to 125 PSI before shutting off. It will start to build pressure again when the PSI of the Compressor drops to 90 PSI. 10. If the Compressor becomes too hot the circuit breaker will trip and it will shut off. If this happens; a. move the Power Switch to the OFF drain Valve position; b. unplug the Air Compressor; 14. Disconnect the air hose and tool. c. wait until the Compressor cools 15. To
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be replaced only by a qualified maintenance and service technician. ser Vicing please read the FolloWing Procedures not specifically explained in this manual careFull Y must be performed only by a THE MANUFACTURER AND/OR DISTRIBUTOR qualified technician. hAS PRovIDED thE PAR tS LISt AND ASSEMbLy DIAgRAM IN thIS MANUAL AS t o preVent A REfERENCE tooL oNL y. NEIthER thE serious injur Y MANUFACTURER OR DISTRIBUTOR MAKES From accidental ANY REPRESENTATION OR WARRANTY OF ANY KIND TO T
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t roubleshooting problem possible causes likely solutions Overheating 1. Poor ventilation. 1. Move the compressor to an area with better air circulation. 2. Dirty cooling surfaces. 2. Clean compressor. 3. Compressor undersized for 3. Check air requirements of tools. application. Compressor 1. Valve or regulator loose or 1. Repair leaks. operates, but with leaking. low air output 2. Valve or regulator damaged. 2. Have valve or regulator repaired by a qualified technician. 3. Air tank not press
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parts list parts list part description Qty part description Qty 1 Pad 2 16 Intake Filter 1 2 Air Tank 1 17 Check Valve 1 3 Screw 4 18 Bleeder Tube 1 4 Spacer 4 19 Pressure Gauge 2 5 Washer 4 20 Pressure Regulator 1 6 Bolt 4 21 Plug 1 7 Pump/Motor Assembly 1 22 Safety Valve 1 8 Oil Plug 1 23 Power Switch 1 9 Elbow 1 24 Connector Block 1 10 Shroud 1 25 Quick Coupler 2 11 Transfer Tube 1 26 Power Cord 1 12 Grip 1 27 Bolt 1 13 Washer 2 28 Pin 2 14 Screw 2 29 Drain Valve 2 15 Screw 2 30 Wheel 2 recor
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assemBl Y diagram SKU 99925 For technical questions, please call 1-800-444-3353. Page 13
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limited 1 Year / 90 da Y WarrantY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of one year from date of purchase that the tank is free of defects in materials and work- manship (90 days if used by a professional contractor or if used as rental equipment). Harbor Freight Tools also warrants to the original purchaser, for a period of ninety days from date of purchase
