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211716 LOADER MOUNTING KIT
for 1009, 1012, LC96, LC102 Loaders
®
on John Deere FWA, ROPS Tractors
3120, 3320, 3520, 3720
& 3203
Includes Hose Kit
1019027
Tested. Proven. Unbeatable.
SAVE THIS
MANUAL!
Include it with
your Loader Manual.
It contains safety,
operation, and repair
part information
not found in other
manuals.
MAN0426
(Rev. 9/29/2011)
INSTALLATION MANUAL
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TO THE DEALER: ® Assembly and proper installation of this product is the responsibility of the Woods dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manua
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Make sure that all operating and service person- ! nel know that if hydraulic fluid penetrates skin, it LEA EL INSTRUCTIVO! must be surgically removed as soon as possible by Si no lee Ingles, pida ayuda a a doctor familiar with this form of injury or gan- alguien que si lo lea para que le grene, serious injury, or death will result. CON- traduzca las medidas de seguridad. TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES.
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211716 LOADER MOUNTING KIT Tractor Preparation For installing this mounting kit, references to right, left, forward, and rearward directions are determined from the operator’s position in the tractor seat. ■ Only use 211716 Loader Mounting Kit for Leave all hardware loose until loader mount is com- mounting Woods 1009, 1012, LC96 and LC102 pletely assembled. When assembly is completed, ® loaders on John Deere 3120, 3320, 3520, 3720 & torque hardware to specifications listed on page 7 o
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Install Coupler and Hose Line Brackets 1. Insert hydraulic couplers through new coupler bracket (2) and secure with snap rings. NOTE: Make sure hydraulic couplers are in the same color sequence as they were when they were removed. 2. Connect couplers to the hydraulic feed lines. 3. Attach coupler bracket to tractor chassis using hardware previously removed. 2. 1019032 Bracket, hydraulic coupler Figure 2. Hydraulic Coupler Bracket Installed Install Right and Left Rear Mounts 1. Attach right
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Install Right and Left Front Mounts 1. Install right (4) and left front mounts (5) to front of tractor using eight (four per side) cap screws (7), flat washers (10), and hex nuts (8). 2. Position cap screws on the outside of mount with flat washers and hex nuts on the inside of tractor frame. 4. 1034180 Right front mount 5. 1034181 Left front mount 7. 307301 M12 x 1.75P x 40 mm HHCS 8. 307813 M12 x 1.75 Hex nut 10. 57816 1/2 Hardened flat washer Figure 4. Front Mount Installation Install Side
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Torque Hardware Torque all mounting hardware to specifications given below. TORQUE SPECIFICATIONS Wrench Ref Cap Screw Qty Size Required Torque 7 M12 x 1.75P x 40 mm 8 18 mm 50 lbs-ft. (68 N-m) 9 5/8 NC x 1-1/2 Carriage bolt GR5 10 15/16 170 lbs-ft. (230 N-m) 12 M16 x 2.0P x 40 mm 8 24 mm 125 lbs-ft. (169 N-m) Install Grill Guard (Optional) 1. Align grill guard (A) with holes on front of tractor A. 1019012 Grill guard - frame and secure into position using four cap (Includes hardware B, C & D)
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1019027 HOSE KIT INSTALLATION General Description These instructions are for operating the loader using the tractor hydraulic remote control lever. To use this hydraulic connection, the tractor must be equipped with the manufacturer’s multi-function hydraulic lever and four tractor hydraulic couplers. Figure 9. Tractor Remote Control Connections Assemble Hoses Attach 45-degree elbow (3) and male quick coupler (8) to the end of the four loader supply hoses (1). See Figure 10. 1. 1018142 Hose, 46
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Connect Hoses to Tractor 1. Connect hydraulic hoses to tractor hydraulic couplers as shown in Figure 12. 2. Attach color coded plastic bands around male quick couplers to identify quick coupler connections. Figure 12. Hydraulic Hose Connection Verification of Control Movements 1. Mount loader to tractor: Remove mount pins 9. Be sure that adequate slack is left in the hoses so from loader uprights. Align tractor with loader and they can move as the loader moves through its slowly drive tract
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211716 LOADER MOUNTING KIT 1019012 Grill Guard (Optional) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1019012 1 Grill guard, includes items B - D 1 1019010 1 Right rear mount B 307301 4 M12 x 1.75P x 40 mm HHCS 2 1019011 1 Left rear mount C 307813 4 M12 x 1.75P Hex nut 3 1019013 2 Side rail D 57816 4 1/2 Hardened flat washer 4 1034180 1 Right front mount 5 1034181 1 Left front mount 6 230 * 10 5/8 NC Hex nut 7 307301 8 M12 x 1.75P x 40 mm HHCS 8 307813 8 M12 x 1.75P Hex nut 9 5607 * 10 5
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1019027 HOSE KIT REF PART QTY DESCRIPTION 1 1018142 4 Hose, 46" x 3/8 NPTM x 3/4 JICM 2 1019032 1 Bracket, coupler 3 313015 4 Elbow, 3/8 NPTM x 3/8 NPTF 45° 4 395061 2 Plastic spiral band, red 5 395062 2 Plastic spiral band, blue 6 56061 2 Plastic spiral band, green 7 56062 2 Plastic spiral band, yellow 8 64300 4 Quick coupler, male 3/8 NS 88 * AR Plastic tie * Standard hardware, obtain locally NS Not shown AR As required MAN0426 (3/3/2006) Parts 11
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BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware define
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BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 5/8 3/4 7/8 IN 1 2 7 34 5 6 MM 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG.............................................................Agriculture NC ....................................................National Coarse ATF...............................Automatic Transmission Fluid NF.....
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WARRANTY TM (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in th
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WARRANTY TM All Models Except Mow’n Machine Zero-Turn Mowers Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): __________________________________________ Model Number: ____________________________ Serial Number: __________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warrant
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PART NUMBER MAN0426 815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com ©2006 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
