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Service Updates
Product Introduction
UD-19
1st Half 2001
Laundry Products
Part No. 8178023
Calypso-Match Dryer
WHIRLPOOL CORPORATION ASSUMES NO RESPONSIBILITY
FOR ANY REPAIRS MADE ON OUR PRODUCTS
BY ANYONE OTHER THAN WHIRLPOOL AUTHORIZED
SERVICE SPECIALISTS.
Copyright 1996 Whirlpool Corporation, Benton Harbor, MI
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PRODUCT INTRODUCTIONS LAUNDRY Calypso-Match Dryer—Model GE/GW9200K THEORY OF OPERATION The Calypso-Match Dryer is based on the 27˝ platform. For additional information on the Whirlpool 27˝ design, refer to Job Aid #4322260. Control Panel CYCLE DESCRIPTIONS Automatic Cycles The automatic cycles use a moisture sensor to detect the surface conductivity of the clothes. There are five dryness levels that can be selected. Refer to the Default Set- tings table for the valid default settings for each. D
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Cool Down The time-based cool down time for automatic cycles varies from two to ten min- utes, depending on the load size, moisture content, and dryness level selected. For timed cycles, the cool down time depends on the total drying time the user selects. Wrinkle Shield The WRINKLE SHIELD action tumbles the load without heat for 10 seconds of every 5 minutes after the drying cycle is complete. WRINKLE SHIELD will con- tinue for a maximum of 120 minutes (2 hours). If the door is opened and the P
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DEFAULT CYCLE SETTINGS Automatic Cycles 1, 2 3 CYCLE EXHAUST TEMP AUTO DRY TIME/ OPTIONS / MODIFIERS (LED TEMP) TRIP / RESET DRYNESS DEFAULT Heavy Duty 155˚F / 145˚F 39 minutes, Normal Dry Auto Dry Level — factory default is (High) Towels / Cotton Normal Dry, retain the last used setting 155˚F / 145˚F 45 minutes, Normal Dry (High) on a per-cycle basis Wrinkle Shield — factory default is Normal 150˚F / 138˚F 34 minutes, Normal Dry (Medium Dry) On for the Casual cycle, and Off
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COMPONENT ACCESS CONSOLE COMPONENTS 1. Disconnect the power supply to the dryer. 2. Use a putty knife and push in on the spring clips at each corner of the console, as shown. 3. Lift the console front up and rotate it back. All components in the console are now accessible for service. Putty Knife IMPORTANT SERVICING POINTS Electrostatic Discharge (ESD) Sensitive Electronics Do not open the package containing the Electronic Printed Circuit Board until it is time to install it. ESD may damage or w
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Removing The Electronic Control Board The Electronic Control Board is located in the center of the console area. 1. Disconnect the two (2) wiring harness plugs and two (2) ribbon connectors from the electronic control board. Wiring Harness Connectors Ribbon Connectors 5
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COMPONENT TESTING & DIAGNOSIS SERVICE DIAGNOSTIC TESTS The control must be in the STANDBY state before pressing the keypads to initiate the diagnostic tests. To start the test routine, press the following keypads, in sequence, within 5 seconds: 1. More Time 2. Less Time 3. More Time 4. Less Time Once in the diagnostics, the following events will occur: • All the LEDs will turn on and “88 ” will appear on the display. If the model identi- fier diodes in the keyswitch do not match the configuratio
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ERROR CODES DISPLAY EXPLANATION PF (Power Failure) If the household power goes off and the control was in RUN mode or PAUSE mode, the electronic control board will display a power failure error code. To resume operation from where the last cycle was interrupted, press the START keypad. To switch to STANDBY mode, press the STOP/CANCEL keypad. The dryer will not run if the exhaust temperature drops below 18˚F (Thermistor Failure) or exceeds 250˚F. E1 When the thermistor circu
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TECH TIPS WIRING DIAGRAMS Electric Dryer L1 Line - Black L2 Line - Red 240 Volts 120 Volts White - Neutral N Black DL Brown Neutral Terminal Linked to Cabinet D2 Drum Lamp P1-3 Blue DOOR BK Door P1-1 L1 Switch P1-4 White NEUTRAL P1-2 Blue Blue MOTOR White 2M P3 5M Grn/Yel Thermal Fuse USER INTERFACE Main Centrifugal Switch PT-1 196˚F 4M 2.4 - 3.6 P4 Start Belt P2-1 2.4 - 3.6 MOIST. Switch 3M 4M 1M SENSOR Drive Motor 1/3 H.P. P2-2 MOIST. RTN Sensor MODEL P2-3 MOVS MODEL RTN P2-4 Thermistor N.O. H
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Long Vent Dryer Model LE/GV4634J The Long Vent Dryer uses technology similar to the “Easy Clean 100 Lint Storage Dryer.” A pulley and belt attached to the end of the drive motor (see the photo be- low) steps up the speed of the blower to twice the standard speed. This increases the air pressure in the exhaust to allow for substantially longer exhaust vent lengths. The chart below shows the relation of the duct length to the number of bends. NUMBER OF 4˝ RIGID DUCT 90˚BENDS LENGTH (FT.) 0 120 1 1
