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FLOOR SWEEPER
Operating Instructions
MODEL: TRACER FS
QTFSD (Diesel Version)
QTFSG (Gas Version)
IPX4
Read these instructions before using the machine
M
98349 11/01/03
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MACHINE DATA LOG MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ Copyright 1995 Windsor Industries, Printed in USA YOUR DEALER Name: ____________________________________________________________________________
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TABLE OF CONTENTS Machine Data Log..........................................2 GROUP PARTS LIST Table of Contents...........................................3 Frame Group................................................5-1 HOW TO USE THIS MANUAL Differential Group.........................................5-3 Front Wheel Drive Group.............................5-5 How to use this Manual..................................1-1 Impeller Group. ............................................5-7 Impeller (Wet
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HOW TO USE THIS MANUAL The MAINTENANCE section contains preventive This manual contains the following sections: maintenance to keep the machine and its components in good working condition. They are - HOW TO USE THIS MANUAL listed in this general order: - SAFETY - OPERATIONS - Hydraulics - MAINTENANCE - Directional Control System - PARTS LIST - Throttle Neutral Position - Main Broom The HOW TO USE THIS MANUAL section will tell - Side Broom you how to find important information for ordering - Be
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IMPORTANT SAFETY INSTRUCTIONS When using a gas or diesel powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: This machine is for dry use only and shall not be used or stored outdoors in wet conditions. Use only as described in this manual. Use only manufacturer’s recommended brushes and attachments. If the machine is not working properly, has been d
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HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY . The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. ! CAUTION CAUTION - Hazards or unsafe practices which could result in minor pers
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SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the Tracer FS. If, at any time, the labels become illegible contact your Windsor representative for prompt replacement. QTFSG/QTFSD 98349 05/15/03 2-3
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SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the Tracer FS. If, at any time, the labels become illegible contact your Windsor representative for prompt replacement. QTFSG/QTFSD 98349 05/15/03 2-4
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TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Power Source: Gas 20hp, 2 Cylinder, Liquid-Cooled Diesel 14hp, 2 Cylinder, Liquid-Cooled Suspension Floating I-Beam Maximum Speed 10k/hour Sweep Path 1200mm Main Broom 812mm Main Broom Diameter 355mm Side Broom 510mm Hopper Capacity 180 liters Hopper Dump 1520mm 2 2 Dust Control 54ft (5m ) pleated filter with exclusive cyclonic pre-filter Brakes Dual mechanical disc with parking brake Steering Rear wheel, rack & pinion T
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CONTROLS SPECIAL NOTES: The sound pressure level at the operator’s ear was The weighted root mean square acceleration at the 2 measured to be 78 dBA for the QTFSG and 83 dBA for operator’s arms was measured to be below 2.5m/s for 2 the QTFSD. This was a nearfield, broad-band the QTFSG and below 3.2m/s for the QTFSD. The measurement made during normal operation on a weighted root mean square acceleration at the 2 composite tile floor with a white pad. This appliance operator’s posterior wa
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CONTROLS L. Engine Temperature Light A. Directional Control Pedal M. Oil Pressure Light B. Brake Pedal N. Engine Glow Plug Light (Diesel C. Parking Brake Only) D. Operator Seat O. Light Switch E. Rear Cover Latch P. Engine Throttle Handle F. Main Broom Lever Q. Choke Cable G. Side Broom Lever R. Key Switch H. Filter Shaker Switch S. Circuit Breakers I. Hopper Door Switch T. Horn Pad J. Hopper Lift Switch U. Steering Wheel K. Hopper Safety Arm V. Wet Sweep Bypass QTFSG/QTFSD 98349 05/15
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CONTROLS A - DIRECTIONAL CONTROL PEDAL E – REAR COVER LATCH This pedal controls the direction of travel and the The rear cover latch locks the rear cover in the speed of the machine. closed position. To open the rear cover, push the latch in and pull the rear cover back. To close the rear cover, lower it slowly until the latch engages the floor slot. Do not let the rear cover drop, or damage to the latch or cover may occur. FOR SAFETY: When the rear cover is open a safety switch prevents the
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CONTROLS I – HOPPER DOOR SWITCH L – ENGINE TEMPERATURE LIGHT The hopper door switch opens and closes the The engine temperature light indicates when the hopper dump door. Pushing the front half of the engine is overheating. If the light comes on, stop hopper door switch closes the hopper dump door. the engine immediately and determine the cause. Pushing the rear half of the switch opens the hopper Failure to stop the engine will result in engine dump door. A beeper sounds when the door is in
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CONTROLS DIESEL: Q – CHOKE (GAS ONLY) DEVICE RATING COMPONENT PROTECTED By pulling this knob out, the choke is engaged for CB-1 30A Glow Plugs cold starting. To release choke, push the knob in. CB-2 30A Starter Relay, Oil Pressure Lamp, R – KEY SWITCH Water Temp. Lamp, Glow Plug Lamp, The key switch controls starting and electrical power Optional Charge for most machine functions. To start the machine, Light, Optional Air turn the key clockwise past the “RUN” position to the Registration Light
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OPERATIONS BEFORE OPERATING THE FS: TO SWEEP 1. Complete the machine data sheet on page 2. Plan the sweeping pattern in advance. For efficient operation, the sweeping runs should be long with as 2. Read this manual carefully before operating or little stopping and starting as possible. Overlap the servicing the machine. brush paths and complete an entire section at one time. Do not operate machine unless Operation Use the side broom to pull debris from areas near manual is read and understood.
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OPERATIONS STOPPING THE MACHINE TO ENGAGE THE HOPPER SAFETY ARM 1. Remove foot from the directional pedal and apply the brake. Raised hopper may fail. Engage hopper safety arm before working under hopper. 2. Raise and turn off the brooms by pulling the main and side broom levers back to the rear 1. Set the machine parking brake. locked position. FOR SAFETY: Before leaving or servicing machine; 3. Set the parking brake. stop on level surface, set parking brake, turn OFF machine and remove key.
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OPERATIONS TO DISENGAGE THE HOPPER SAFETY ARM TO JACK UP MACHINE 1. Raise the hopper. 1. Empty and lower the hopper. 2. Place the safety arm in its storage position on 2. Turn the key switch off and set the parking the inside of the hopper lift arm. brake. 3. Lower the hopper. FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, turn off machine and remove key. 3. Block the tires that are not being raised to prevent the machine from rolling. FOR SAFETY: Whe
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MAINTENANCE HYDRAULIC FLUID 5. Remove bolts (4) in feet of reservoir. 6. Shift reservoir forward so that short leg of Hydraulic fluid is used with the hydraulic pump to reservoir drops down and rests on lower frame. operate the hopper lift system and the side broom 7. Remove upper hydraulic hose from reservoir. motor. The condition of the hydraulic fluid plays a 8. Lift reservoir out of frame and rest on outer large part in determining the life of the hydraulic frame with open port above oil le
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MAINTENANCE HYDRAULIC FILTER 7. Loosen the locking nuts on both ends of the The hydraulic filter keeps the machines hydraulic threaded portion of the linkage rod. system clean to a level of 10 microns. The hydraulic 8. Turning the balljoint changes the length of the fluid filter is located just inside the left rear frame. linkage rod, be sure that there is a minimum of The filter should be changed every 500 hours. 5/16” of threaded rod engaged in each of the balljoints. TO REPLACE FILTER ELEMEN
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MAINTENANCE MAIN BROOM (Refer to the Main Broom Group TO INSTALL THE MAIN BROOM and Main Broom Lift Group in the Parts section) 1. Turn off machine and set parking brake. FOR SAFETY: The main broom and the vacuum impeller automatically begin to operate when the FOR SAFETY: Before leaving or servicing the main broom lever is positioned in the forward end of machine, stop on level surface, apply parking brake, its slot. turn off machine and remove key. The main broom spans the width of the machine
