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Operation, Installation & Service Manual
SSL and SSIL Series
Sight Glass Hopper Loaders
Important! Read Carefully Before Attempting to Install or Operate Equipment
Part No. 882.00149.00 Revision C Bulletin No. CV1-600
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Write down your hopper ________________ ________________ loader serial numbers ________________ ________________ here for future reference ________________ ________________ ________________ ________________ Performance figures stated in this manual are based on a standard atmosphere of 59°F (15°C) at 29.92” Hg (1,014 millibars) at sea level, using 60 Hz power. Altitude is an important consideration when specifying hopper l
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Shipping Information Unpacking and Inspection You should inspect your SSL/CSL or SSIL/CSIL hopper loader for possible shipping damage. If the container and packing materials are in reusable condition, save them for reshipment if necessary. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In case of breakage, damage, shortage, or incorrect shipment, refer to the followi
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If the Shipment is Not Complete Check the packing list. The apparent shortage may be intentional. Back-ordered items are noted on the packing list. You should have: SSL/CSL Series or SSIL/CSIL Series hopper loader(s) with controller(s) Bill of lading Packing list Operating and Installation packet Electrical schematic and panel layout drawings Component instruction manuals Re-inspect the container and packing material to see if you missed any smaller items during unpacking. D
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Table of Contents CHAPTER 1: SAFETY ................................................................ 7 CHAPTER 2: FUNCTIONAL DESCRIPTION.............................. 8 2-1 Introduction..................................................................................................................8 2-2 Necessary Documents................................................................................................8 2-3 Equipment Function.................................................
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5-12 Shutting Down the Hopper Loader using the Series One Plus Controller.................43 CHAPTER 6: SERIES ONE PLUS SPI COMMUNICATIONS .. 44 6-1 SPI Network Functions..............................................................................................44 6-2 Setting Up the SPI Function......................................................................................44 6-3 Operating under SPI Control.............................................................................
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Chapter 1: Safety SSL/CSL Series hopper loaders and SSIL/CSIL Series sight glass hopper loaders are designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. To avoid possible personnel injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices: Follow all SAFETY CODES. Wear SAFETY GLASSES and WORK GLOVES. Disconnec
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Chapter 2: Functional Description 2-1 Introduction SS/CS Series hopper loaders economically and efficiently load free-flowing pellets or granular materials from supply containers into machine bins or other receivers. They are a modular, stainless steel component design using significant operational advantages. Their engineered construction permits easier cleaning and maintenance, and they can be quickly and easily reconfigured to accommodate future production requirements. Simple electric
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2-3 Equipment Function SS/CS Series hopper loaders are efficient conveyers of free-flowing pelletized or granular materials from supply containers into machine bins or other receivers. You can customize operation by adjusting operating parameters accessible through a menu system built into the control. Simple electrical and compressed air connections are all that’s needed for operation; a central vacuum system is not necessary. 2-4 Models Covered in this Manual SS/CS Series models are d
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• Removable inlets on 0.2, 0.4, 0.8, and 1.6 cu. ft. (5.6, 11.3, 22 and 45 liter) models only • Glazed polyester reinforced flat filter • Hopper-mounted junction box with 12 feet (3.6 m) of cable to a field-mounted 115/1/60 control box • Material demand/level sensor • Series One Plus models include a proximity level sensor for volume filling, built-in proportioning, and a batch counter; SPV/CPV available separately • High-performance centrifugal motor with electrical quick disconnect
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• Hopper-mounted junction box with 12 feet (3.6 m) of cable to a field-mounted 115/1/60 control box • Removable inlets on 0.2 and 0.4 cu. ft. (5.6 and 11.3 liter) models • Accumulator blowback is standard on 0.2 and 0.4 (5.6 and 11.3 liter) models only • Series One Plus models (option upgrade) include a proximity level sensor for volume filling, built-in proportioning, control capacity, and a no-convey alarm Note: The Series One Plus controller option upgrade is required for remote pr
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Remote Proportioning Valve The remote proportioning valve (SPV/CPV) option lets you economically and efficiently proportion two (2) different free-flowing granulated materials in a material conveying system. The most common application is mixing virgin and regrind materials in a plastic processing operation. SPV/CPV installation options include a wall-mount bracket and floor stand. 12
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Figure 1: Typical SSL/CSL Series Hopper Loader • 10” Clearance Cutout with (6) ¼” bolt holes equally spaced on an 11” circle. SSL/CSL03 Hopper Loader A We are committed to a continuing program of product improvement. Specifications, appearances, and dimensions are subject to change without notice. 13
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Figure 3: SSL/CSL Series Dimensions, Specifications, and Maximum Machine-Side Throughput American Standards Capacity Dimensions in inches cu. ft. A B C D E F 0.1 3 3 12” 3 3 7.0 17 /8” 6 /8” 1 /4” 6 /8” 0.2 1 1 12” 4” 1 21 /8” 5 /2” 9 /8” 0.4 1 1 12” 4” 1 27 /8” 11 /2” 9 /8” 5.75 0.8 30 ¼” 10 ½” 12” 4” 1 14 /8” 1.6 36 ½” 17 ¾” 12” 4” 1 14 /8” Metric Standards Capacity Dimensions in cm liters A B C D E F 2.8 17.8 44.1 16.2 30.5 4.4 16.2 5.6 53.7 14.0 30.5 10.1 23.2 1
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Figure 4: Typical SSIL/CSIL Series Sight Glass Hopper Loader SSIL 06 Model SSIL/CSIL03 Sight Glass Hopper Loader C A D B SRIL01.DWG I J H G E HOPSRIL.DWG E We are committed to a continuing program of product improvement. Specifications, appearances, and dimensions are subject to change without notice. 15
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Figure 5: SSIL/CSIL Series Dimensions, Specifications, and Maximum Machine-Side Throughput American Standards Capacity Dimensions in inches cu. ft. A B C D E -sq. G -sq. H -sq. I -sq. J 5 3 3 1 1 0.1 27 /8” 17” 6 /8” 1 /4” 4” 2” 1 /4” 2 /2” 2” 1 1 1 1 3 1 0.2 35 /4” 19 /2” 9 /8” 3” 7” 3 /2” 2 /4” 5 /2” 3” 1 3 1 1 3 1 0.4 41 /4” 25 /4” 9 /8” 3” 7” 3 /2” 2 /4” 5 /2” 3” Metric Standards Capacity Dimensions in cm liters A B C D E -sq. G -sq. H -sq. I -sq. J 2.8 74.0 41.
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Chapter 3: Installation 3-1 Work Rules Install, operate, and maintain this equipment according to all applicable work and safety codes. This includes, but is not limited to: OSHA, NEC, CSA, and any other local, national, and international regulations. Obey these specific work rules: Read and follow these instructions when installing, operating and maintaining this equipment. If the instructions become lost or unreadable, obtain a new copy from the manufacturer. Only qualified person
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For new installations or mounting on other manufacturer’s equipment, a hole location template is included in the information packet. Important! We are not responsible for equipment damage from excessive processing machine vibrations. 3-5 Mounting Tips • Run a bead of silicone sealant around the mounting flange before seating the hopper loader. This provides an additional seal. • Use rivets to mount the hopper loader. Bolts, nuts, and washers can loosen, fall into, and damage proce
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Make sure that the material demand sensor is installed with the proper amount of clearance, and that it is free of obstructions. If the installation has the SSL/CSL or SSIL/CSIL Series hopper loader wired directly to a power main, you must install a fused disconnect with lockout to allow safe operation and maintenance. Make sure all connections are tight. 3-9 Installing the Remote Control Box Optional-Series One Plus Controller Only The remote option permits mounting a control up to 9 fee
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provides volume-fill control. When the hopper loader is full, the LED on the proximity switch should light and trigger the dump sequence. If the switch does not reliably sense the material you are conveying, adjust switch sensitivity. Turn the potentiometer (or pot) clockwise to increase sensitivity, counterclockwise to decrease sensitivity. 20
