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MODEL G0492
12" X 36" COMBO LATHE/MILL
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents INTRODUCTION ............................................... 2 SECTION 6: MAINTENANCE ......................... 36 SECTION 1: SAFETY ....................................... 7 SECTION 7: SERVICE ................................... 38 SECTION 2: CIRCUIT REQUIREMENTS ...... 11 SECTION 3: SET UP ...................................... 12 SECTION 8: ACCESSORIES ......................... 46 SECTION 9: PARTS
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INTRODUCTION Foreword Contact Info www. grizzly.com
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MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0492 12" X 36" METAL LATHE W/ MILLING HEAD Weight............................................................................................................................................................ 1200 lbs. Length/Width/Height.................................................................................................................67-3/4 x 26-3/4 x 72 in. Foot Prin
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Type.................................................................................................................. TEFC Capacitor Start Induction Horsepower...........................................................................................................................................1-1/2 HP Voltage........................................................................................................................................................220V Prewired...................
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Bed Const........................................................................................................ Hardened and Ground Cast Iron Headstock Const.................................................................................................................................. Cast Iron Body Const........................................................................................................................................... Cast Iron Frame Const............................
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Identification A. P. B. Q. C. R. D. S. E. T. F. U. G. V. H. W. I. X. J. Y. K. Z. L. AA. M. N.
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Additional Safety for Lathe/Mills 1. UNDERSTANDING THE MACHINE: 8 PREVENTING AN APRON-CHUCK CRASH: 2. CLEANING MACHINE: 9. AVOIDING STARTUP INJURIES: 3. USING CORRECT TOOLING: 10. CHUCK SAFETY: 4. ELIMINATING A PROJECTILE HAZARD: 5. SECURING A WORKPIECE: 11. WORKPIECE SUPPORT:
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Glossary of Terms VERY Arbor: Gib: Backlash: Headstock: Collet: Lathe Center: Cross Slide: Leadscrew: Cutting Speed: Dial Indicator: Spindle: Tailstock: Dividing Head: Down Milling or Climb Milling: Tool Post: Turret: End Mill: Facing:
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SECTION 2: CIRCUIT REQUIREMENTS Power Connection Device 220V Singe-Phase Operation Figure 1 Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not Figure 1. grounded and installed in compliance with electrical Extension Cords codes. Compliance M
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SECTION 3: SET UP 2. Set Up Safety 3. 4. Figure 2 5. Figure 2 The Model G0492 weighs approximately 1200 lbs. You will need power lifting equip- ment and assistance to remove this machine from the pallet and position it. Inspect all lifting equipment and make sure that all is in perfect working order and is rated for the load before attempting to lift and move this lathe/mill. Ignoring this warning may lea
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Inventory Installed Accessories (Figure 3) .................... Qty. A. B. C. D. Packaged Accessories (Figure 4) E. F. G. H. I. J. K. Figure 3. L. M. N. O. P. Q. R. S. T. U. V. Figure 4. NOTICE Some hard
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Site Considerations Clean Up Floor Load Placement Location Gasoline and petroleum products ignite easily. DO NOT use gasoline or Figure 5 petroleum products to clean the machinery. Unsupervised children and visitors inside your shop Many of the solvents could cause serious per- commonly used to clean sonal injury to themselves. machi
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SECTION 4: LATHE OPERATIONS The Power Supply Operation Safety Figure 6 Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Note: The Spindle Rotation ON/OFF Lever (Figure 8) on the apron starts the spindle motor in a particular direction. Loose hair and cloth- ing could get caught in machinery an
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5. Test Run & Break-In Figure 8) 6. NOTICE OFF Figure Make sure all power feed levers and dials 8, are disengaged before starting the lathe/ mill! Thoroughly familiarize yourself with all the controls and their functions before using any power feed! NEVER SHIFT LATHE/MILL GEARS WHEN MACHINE IS OPERATING. To begin the test run & break-in procedure: 1. Page 36 Figu
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3 Mounting the Chuck Figure 10. and the Faceplate Figure 10. 4 5 To remove and install the chuck or face plate: 6 1. 2. Figure 9 Securely clamp your workpiece and remove the chuck key! Thrown objects from a lathe/ mill can cause serious injury or death to the operator and to bystanders m
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To remove a set of jaws: Replacing the Jaws 1. Figure 11 2 3 4 5 6. Figure 13 Figure 11. Figure 12 Figure 13. 7. Figure 12. 8. Note: The chuck need not be removed from the spindle to swap the jaws. 9
