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6F3B0250
UM-TS01***-E001
PROGRAMMABLE CONTROLLER
PROSEC T1 / T1S
USER’S MANUAL
-- Basic Hardware and Function --
-- --
TOSHIBA CORPORATION
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
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6F3B0250 Important Information Misuse of this equipment can result in property damage or human injury. Because controlled system applications vary widely, you should satisfy yourself as to the acceptability of this equipment for your intended purpose. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment. No patent liability is assumed by Toshiba Corporation with respect to use of informa
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6F3B0250 CE Marking The Programmable Controller PROSEC T1 and T1S (hereafter called T1/T1S) complies with the requirements of the EMC Directive 89/336/EEC and Low Voltage Directive 72/23/EEC under the condition of use according to the instructions described in this manual. The contents of the conformity are shown below. Application of EMC : 89/336/EEC (as amended by 91/263/EEC and 92/31/EEC) Council Directive LVD : 72/23/EEC (as amended by 93/68/EEC) Manufacture’s Name : Toshiba Corporation,
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6F3B0250 UL/c-UL Listing The Programmable Controller PROSEC T1 and T1S (hereafter called T1/T1S) are UL/c-UL listed as shown below. UL and c-UL Listing File Number : E95637 Product Name : Programmable Controller , T1 Series Product Covered : Main Unit TDR116*6S, TAR116*6S, TDR116*3S, TDR128*6S, TAR128*6S, TDR128*3S, TDR140*6S, TAR140*6S, TDR140*3S, TDR140S6S, TAR140S6S, TDR140S3S Option Card TDI116*BS, TDD116*BS, TDO116*BS, TAD121*BS, TAD131*BS, TDA121*BS, TDA131*BS, TFR112*BS Expansion Unit TD
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6F3B0250 Safety Precautions This manual is prepared for users of Toshiba’s Programmable Controller T1/T1S. Read this manual thoroughly before using the T1/T1S. Also, keep this manual and related manuals so that you can read them anytime while the T1/T1S is in operation. General Information 1. The T1/T1S has been designed and manufactured for use in an industrial environment. However, the T1/T1S is not intended to be used for systems which may endanger human life. Consult Toshiba if you intend to
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6F3B0250 Safety Precautions Installation: ! CAUTION 1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment can cause electrical shock, fire or malfunction. Install and use the T1/T1S and related equipment in the environment described in this manual. 2. Improper installation directions or insufficient installation can cause fire or the units to drop. Install the T1/T1S and related equipment in accordance with the instructions described in this manual. 3. Turn o
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6F3B0250 Safety Precautions Operation: ! WARNING 1. Configure emergency stop and safety interlocking circuits outside the T1/T1S. Otherwise, malfunction of the T1/T1S can cause injury or serious accidents. ! CAUTION 2. Operate the T1/T1S and the related modules with closing the terminal covers. Keep hands away from terminals while power on, to avoid the risk of electrical shock. 3. When you attempt to perform force outputs, RUN/HALT controls, etc. during operation, carefully check for safety.
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6F3B0250 Safety Precautions Maintenance: ! CAUTION 1. Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1/T1S and related equipment. 2. When you remove both input and output terminal blocks with wires for maintenance purpose, pay attention to prevent inserting them upside down. 3. Do not insert your finger into the expansion rack’s ventilation hole during power on. This can cause electrical shock. 4
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6F3B0250 Safety Precautions Safety Label The safety label as shown on the right is attached to the power terminal of the ! CAUTION T1/T1S. Do not touch terminals Remove the mount paper before wiring. while power on. Hazardous voltage can shock, burn or cause death. Do not touch terminals while power on. Peel off the label from the mount paper Read related manual thoroughly for safety. and stick it near the power terminals Stick this seal on unit or near unit. where it can be readily seen. Take o
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6F3B0250 About This Manual About This Manual This manual has been prepared for first-time users of Toshiba’s Programmable Controller T1 and/or T1S to enable a full understanding of the configuration of the equipment, and to enable the user to obtain the maximum benefits of the equipment. This manual introduces the T1 and T1S, and explains the system configuration, specifications, installation and wiring for T1/T1S’s basic hardware. This manual provides the information for designing T1/T1S user p
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6F3B0250 About This Manual Terminology The following is a list of abbreviations and acronyms used in this manual. mmmms microsecond ASCII American Standard Code For Information Interchange AWG American Wire Gage BCC Block Check Code CCW Counter-Clockwise CPU Central Processing Unit CW Clockwise EEPROM Electrically Erasable Programmable Read Only Memory H hexadecimal (when it appears in front of an alphanumeric string) I/O Input/Output LED Light Emitting Diode LSB Least Significant Bit ms millise
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6F3B0250 Contents Contents Safety Precautions .................................................................................. 3 About This Manual .................................................................................. 8 1. System Configuration .................................................................... 13 1.1 Introducing the T1 and T1S ................................................................ 14 1.2 Features ..........................................................
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6F3B0250 Contents 5. Operating System Overview ......................................................... 81 5.1 Operation modes ................................................................................ 82 5.2 About the built-in EEPROM ................................................................ 84 5.3 Scanning ............................................................................................. 87 6. Programming Information ....................................................
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6F3B0250 Contents 10. Troubleshooting .............................................................................. 293 10.1 Troubleshooting procedure ................................................................ 294 10.1.1 Power supply check ......................................................................... 295 10.1.2 CPU check ....................................................................................... 296 10.1.3 Program check .......................................
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6F3B0250 Section 1 System Configuration 1.1 Introducing the T1 and T1S, 14 1.2 Features, 16 1.3 System configuration, 19 1.4 I/O expansion, 20 1.5 Components, 22 1.6 Computer link system, 33 1.7 T1S Communication function, 34 1.8 Real-time data link system, 36 1.9 Peripheral tools, 37 Basic Hardware and Function 13 CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
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6F3B0250 1. System Configuration 1.1 Introducing the T1 and T1S The T1 Series are compact, block style, high-performance programmable controllers with a range of 16 to 328 input and output points. The T1 Series are available in two versions, T1 and T1S. The T1S is an enhanced version against the standard T1. The figure below shows the T1 Series line-up. The T1 Series consists of the total 12 types. T1 Series T1 T1-16 T1-MDR16 T1-MAR16 T1-MDR16D T1-28 T1-MDR28 T1-MAR28 T1-MDR28D T1-40 T1-MDR40 T
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6F3B0250 1. System Configuration Memory capacity: Program memory capacity of the T1 is 2 k steps. And that of the T1S is 8 k steps. Whole the program and a part of data registers are stored in built-in EEPROM. T1 T1S RAM (for execution) and EEPROM (for back-up) Memory 2 k steps 8 k steps Program capacity (4 k mode or 8 k mode) Auxiliary relay: 1024 points Auxiliary relay: 4096 points Data capacity Timer: 64 points Timer: 256 points Counter: 64 points Counter: 256 points Data register: 1024 words
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6F3B0250 1. System Configuration 1.2 Features Option card support: The T1-40/T1-40S has two slots for the option card, which is approximately 1/2 the size of a credit card. The following eight types of the option cards are available. · 16 points DC input · 16 points DC output · 8 DC inputs + 8 DC outputs · 1 channel analog input (0 to 5 V/0 to 20 mA) · 1 channel analog input (±10 V) · 1 channel analog output (0 to 20 mA) · 1 channel analog output (±10 V) · Field network TOSLINE-F10 remo
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6F3B0250 1. System Configuration Pulse output / PWM output: One point of variable frequency pulses (max. 5 kHz) or variable duty pulses can be output. These functions can be used to drive a stepping motor or to simulate an analog output. (DC input type only) Built-in computer link function: The T1/T1S’s RS-232C programmer port can accept the computer link protocol (data read/write). This results in easy connection to a higher level computer, an operator interface unit, etc. The parity setting of
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6F3B0250 1. System Configuration Password protection: By registering your passwords, four levels of protection is available according to the security levels required for your application. Level 4: Reading/writing program and writing data are prohibited Level 3: Reading/writing program are prohibited Level 2: Writing program is prohibited Level 1: No protection (changing passwords is available only in this level) Two points of solid-state output: Each model of the T1/T1S has two points of sol
