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111876 LOADER MOUNTING KIT
Loaders
1020
mounting to
1027
Ford New Holland
Tractor Models
2810, 2910, 3910 FWA
3230, 3430, 3930, 4610,
4630 2WD & FWA
Includes
4000, 4100, 4110, 4600,
4610 All-Purpose 2WD
Valve Kit
46675
Hose Kits
57923
1001420
MAN0063
MAN0063 (Rev. 1/25/02)
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TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require a
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Know your controls and how to stop engine and Safety is a primary concern in the design and attachment quickly in an emergency. manufacture of our products. Unfortunately, our Keep hands and body away from pressurized efforts to provide safe equipment can be wiped out lines. Use paper or cardboard, not hands or other by an operator’s single careless act. body parts to check for leaks. Wear safety goggles. In addition to the desig
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Before dismounting power unit or performing any service or maintenance, follow these steps: Do not connect a low-pressure hydraulic hose disengage power to equipment, lower the 3-point into a high-pressure system—it will burst the hose. hitch and all raised components to the ground, Do not use a high-pressure hose in place of a low- operate valve levers to release any hydraulic pres- pr
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Keep all persons away from operator control Make sure shields and guards are properly area while performing adjustments, service, or installed and in good condition. Replace if dam- maintenance. aged. Tighten all bolts, nuts and screws to torque Do not disconnect hydraulic lines until all sys- tem pressure is relieved. Lower unit to ground, chart specifications. Check that all cotter pins are stop engine, and operate all hydr
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SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 6 MODELNO. SERIALNO. MASS (KG) 5 1 ID NO. YR OF MFG. 2 OREGON, IL U.S.A. 3 4 - SERIAL NUMBER PLATE 4 9 7 11 2 - PN 56053 Loader Mount (Left Side) DANGER 8 Optional Loader 1 - PN 56052 Control Valve Serious injury or death ) can result from contact 10 with electrical lines. DANGER 3 - PN 56051 WARNING Read and understand Operator’s Manual before operating. ROLLOVERS CAN (Replace
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SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) LOADER MOUNTING INSTRUCTIONS Read Operator’s Manual instructions before proceding. 6 - PN 56050 To Remove Loader 1. Park tractor on level surface with bucket flat on ground. WARNING WARNING 2. Dump bucket to take weight off mount pins and allow for stand installation. Set brake and shut off tractor. 3. Remove stands from crosstube and pin in
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NOTES MAN0063 (12/15/00) 6 Mount Installation
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LOADER MOUNT INSTALLATION CAUTION ■ Only use #111876 Loader Mounting Kit for ■ If you do not understand any part of this mounting Woods 1020/1027 loaders on Ford manual and need assistance, see your dealer. New Holland 2810, 2910, 3910 FWA & 3230, ■ Always wear relatively tight and belted 3430, 3930, 4610, 4630 2WD & FWA, and 4000, clothing to avoid entanglement in moving 4100, 4110, 4600, 4610 all-purpose 2WD trac- parts. Wear sturdy, rough-soled work shoes tors. Any other use or mo
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LOADER MOUNT INSTALLATION Cont’d #1001629 Left Rear Mount #1001408 Hose Holder #1001628 Right Rear Mount #1001634 Side Rail #1001634 Side Rail CD5819A var #57864 Complet Grill Guard Kit #1002769 Front Mount Figure 1 #111876 Loader Mounting Kit Install Front Support NOTE: Leave cap screws loose until front support and loader mounts are completely installed. 1. Attach front support to tractor, using cap screws (11) and hardened flat washers (13) as shown in Figure 2. 11. 300517 3/
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LOADER MOUNT INSTALLATION Cont’d Install Grill Guard (Optional) 1. Attach grill guard to front support, using four 3/4 NC x 2 hex head cap screws (15), flat washers (13), lock washers (23), and nuts (22). NOTE: Install cap screws from inside front support as shown in Figure 3. 13. 57798 3/4 Flat washer 15. 735 3/4 x 2 Cap screw 22. 1450 3/4 Nut 23. 2522 3/4 Lock washer 22 13 23 15 Figure 3 #57864 Grill Guard Kit Installed Install Right & Left Mounts to Clutch Housing 1. Attach ri
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LOADER MOUNT INSTALLATION Cont’d Attach Side Rails to Rear Mounts & Front Support 1. Attach side rail to inside of right rear mount, using four carriage bolts (12), flat washers (14), and 12 14 10 hex nuts (10) as shown in Figure 5. 2. Attach side rail to outside of front support, using two cap screws (12), flat washers (14), and nuts (10) as shown in Figure 6. 3. Repeat Step 1 and Step 2 to install left side rail to left rear mount. 10. 230 5/8 Hex nut 12. 301130 5/8 1-1/2 Car
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CONTROL VALVE & HOSE KIT INSTALLATION ■ Keep hands and body away from pressur- ■ Make sure all hydraulic hoses, fittings, and ized lines. Use paper or cardboard, not hands valves are in good condition and not leaking or other body parts to check for leaks. Wear before starting power unit or using equipment. safety goggles. Hydraulic fluid under pressure Check and route hoses carefully to prevent can easily penetrate skin and will cause seri- damage. Hoses mu
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#57923 Hose Kit 1 Using Tractor Remote Control General Description Install Hose Fittings These instructions are for operating the loader 1. Attach 90-degree adapter and male quick cou- using the tractor hydraulic remote control lever. To pler to each loader supply hose. use this hydraulic connection, the tractor must be 2. Connect loader supply hoses to loader steel equipped with two hydraulic levers and four tractor feedlines as shown in Figure 6. hydraulic couplers. NOTE: Hydraulic
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#57923 Hose Kit Cont’d 1 Route Hydraulic Hoses
* *+
* 1. Route hoses along loader mount, under the # !* # !* %
right side of the operator’s platform, and over the %
rear axle. Be sure to avoid contact with 3-point linkage, brake pedals, and other moveable tractor components. Hoses must be routed so they are not pinched, bent sharply, or chafed during operation. Hoses must not interfere with any tractor control operation or con- tact any moving part
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#57923 Hose Kit Cont’d 1 Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and slowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to tractor hydraulic couplers. See Figure 11. NOTE: At least 6” spacing should be maintained between valve, bracket, or hoses and any tractor control (brake pedals, accelerator, hand throttle, or hydraulic levers). 3. Comply w
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#46675 Control Valve Kit & #1001420 Hose Kit 2 General Description This hydraulic connection uses a single-lever con- trol valve mounted to the right loader mount with a mounting plate as shown. IMPORTANT ■ Hydraulic valves must be connected to the tractor hydraulic system as shown in the spe- cific loader mounting kit manual. ■ If hydraulic lines are not connected as shown in this manual, the loader control valve may be damaged. A blocked outlet (return) or improper hose connection will cau
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#46675 Control Valve & #1001420 Hose Kit Cont’d 2 8. 46340 Valve mounting plate Assemble Control Valve Kit 9. 56254 Bent handle 1. Install the control lever: 10. 44592 Hose holder a.) Thread end of handle (1) into valve. 11. 53998 Right rear mount b.) Align handle so that end with longer bend is 30. 20973 3/8 x 1-1/4 Carriage bolt pointing toward the adapter fittings. Make sure bends are in line with front and rear of valve. 32. 565 3/8 Flat washer c.) Tighten jam nut (2) already installed
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#46675 Control Valve & #1001420 Hose Kit Cont’d 2 Install #1001421 Adapter Plate from Hose Kit CAUTION ■ Before attempting to install this kit, the fol- ■ Removal of the accessory plate or remote lowing must be observed: valves with a load being held on the 3-point hitch will result in escape of high pressure oil 1. Shut off engine, place transmission in and sudden, uncontrolled drop of 3-point hitch neutral, and apply parking brake. arms. 2. Fully lower any equipment support
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#46675 Control Valve & #1001420 Hose Kit 2 Cont’d Install Hydraulic Hoses 1. Attach 90-degree hose ends to control valve IN, OUT, and PBY adapters as shown in Figure 15. 10 11 9 IN 7 11 12 8 7 OUT 6 7 1 5 15 13 POWER BEYOND 4 11 14 CD5788 2 3 1 Figure 14 #1001420 Hose Kit Assembly MAN0063 (12/15/00) 18 Hydraulic Installation
