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1001378 SUB-FRAME MOUNTING KIT
Woods Backhoe Model:
mounting to
BH9000
John Deere Tractor Models:
5200, 5300, 5400, 5500
5210, 5310, 5410, 5510
With and Without Cab
equipped with:
John Deere Loaders
520
540
Woods Loaders
1020
1027
MANUAL
PART NUMBER
MAN0047
MAN0047 (Rev. 11/22/00)
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TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! grene, serious injury, or death will result. CONTACT Safety is a primary concern in the design and A PHYSICIAN IMMEDIATELY IF FLUID ENTERS manufacture of our products. Unfortunately, our SKIN OR EYES. DO NOT DELAY. efforts to provide safe equipment can be wiped Never allow children or untrained persons to out by an operator’s single careless act. operate equipment. In addition to the design and configuration of equipment, hazard co
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! check and comply with these instructions may Read Sub-Frame Mounting Kit Manual result in serious injury or death. instructions on attaching and removing back- hoe and use extreme care Remove seat and upper support assembly Always stand between rear tire and backhoe before installing or removing backhoe from tractor. stabilizer arms or along side of tractor to avoid Failure to comply may result in equipment failure being trappe
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BACKHOE SUB-FRAME INSTALLATION Safety is a primary concern in the design and manufacture of our products. Unfortunately, our W ARNING efforts to provide safe equipment can be wiped out by an operator’s single careless act. Only use #1001378 Sub-Frame Mounting Kit for In addition to the design and configuration of mounting Woods BH9000 backhoe on John Deere equipment, hazard control and accident preven- 5200, 5300, 5400, 5210, 5310, 5410 and 5510 trac- tion are dependent upon the awareness, co
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SUB-FRAME INSTALLATION Cont’d CAUTION If you do not understand any part of this manual and need assistance, see your dealer. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head. * Operator’s seat must be located in the lowest and most forward position to obtain 40” minimum radius. Figure 1 Sub-Frame Clearance TRACTOR PREPARATION 1. Refer to the
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SUB-FRAME INSTALLATION Cont’d Install Front Support 1. Remove cap screw (4) and hose holder (5) from bottom of tractor chassis. Forward 2. Install front hanger (1) to bottom of tractor chas- sis and secure using four cap screws (2) and flat washers (3) as shown in Figure 3. 3. Install cap screw (4), hose holder (5) and hex lock nut (6) to left front corner of front support. 4 2 5 3 6 1 Figure 3 Front Support Installed 1. 1001383 Front Support 2. 33125 M14 x 2.0P x 50mm Cap s
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SUB-FRAME INSTALLATION Cont’d Install Right and Left Rear Supports Right Rear Support #1001380 Left Rear Support #100381 Pivot Pin 1. Install right rear support by inserting cap screw (1) and flat washers (2) into position as shown in Figure 6. NOTE: Install flat washers between rear support and pivot pin and on outside at head of cap screw as shown in Figure 5. 1 2 2. Install cap screw (3) and flat washer (2) in front 3 2 hole(Figure 6). Only use one flat washer on outside at head
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SUB-FRAME INSTALLATION Cont’d Sub-Frame Fit-Up 1. Center sub-frame under tractor. 2. Insert cross tube of sub-frame into channel of rear support as shown in Figure 8. 3. Install clevis pins (1) and hair pins (2) to secure sub-frame and rear supports as shown in Figure 8. 1 1. 37827 Clevis pin.75 x 3.14 2 2. 2688 Hair pin 5/32 Figure 8 Clevis Pins Installed 4. Rotate sub-frame up until locating lugs are posi- tioned on the outside of front support. 5. Align holes
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SUB-FRAME INSTALLATION Cont’d Attach Sub-Frame to Backhoe 1. Align six holes on the backhoe with holes on sub-frame. 2. Secure with six cap screws, flat washers, and hex nuts as shown. Tighten according to specifica- tions given below. Figure 10 Sub-Frame Installed to Backhoe 1 2 3 1. 13759 3/4 NC x 2-1/4 Cap screw 2. 57798 3/4 Flat washer, hardened 3. 1450 3/4 Hex nut TORQUE SPECIFICATIONS Wrench Cap Screw Qty Size Required Torque 3/4 NC x 2-1/4 6 1-1/8” 297 lbs.-ft. (403 N
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PUMP KIT INSTALLATION Install Pump Kit #9504 NOTE: For complete information on pump kit instal- 0 lation, consult the Woods BH9000 backhoe opera- tors manual #38638. NOTE: Discard pump mounting bracket provided in pump kit #9504. 1. Attach pump mounting bracket #54084 supplied with sub-frame mounting kit #1001378, to pump assembly (2) using cap screw (3) and lock nut (4) as shown in Figure 11. Torque hardware to 85 lbs.- ft. 2. Attach pump mounting bracket with bent leg tow
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PUMP KIT INSTALLATION Cont. 1. Couple the backhoe hydraulic pump to the trac- Connect Hydraulic System tor PTO, if equipped. 2. Insert the pump bracket between the tractor drawbar support to prevent pump rotation. Engage W ARNING the pump PTO coupler pin firmly in the tractor PTO spline groove. Keep hands and body away from pressurized 3. Check all hydraulic fittings and lines to be sure lines. Use paper or cardboard, not hands or other they are tight and free of kinks or twi
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SUB-FRAME & BACKHOE INSTALLATION TO TRACTOR Mount Sub-Frame & Backhoe to Tractor W ARNING W ARNING DANGER Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure The sub-frame mount is designed to provide to comply may result in equipment failure and/or secure mounting and adequate operator clearance personal injury. when properly installed. Check clearance dimen- sions shown in figure 1 to be sure you have installed sub-frame correctly. Follow all
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SUB-FRAME & BACKHOE to TRACTOR Cont. Attach Top Link 1. Assemble inner top link (2), 1” hex nut (1), and outer top link (3). 2. Attach top link (inner link end) to backhoe main- frame with 1.0 x 4.5 clevis pin (4) and klik pins (5) as shown in Figure 14. 3. Adjust top link as necessary to fit between the backhoe mainframe and tractor top link bracket. 4. Attach outer link end to tractor top link bracket using original tractor top link pin as shown in Figure 15.
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SUB-FRAME & BACKHOE to TRACTOR Cont. 1. On a hard level surface, center the backhoe Remove Backhoe With Sub-Frame boom. 2. Extend boom and dipperstick so that dipperstick is perpendicular the bucket all the way towards the operator (90°) to the ground. DANGER 3. Rest bucket on the ground and lower stabilizers to take backhoe weight off tractor. The only time the backhoe may be operated from 4. Turn off engine, set brakes, and remove key a position other than the operato
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SUB-FRAME & BACKHOE to TRACTOR Cont. Store Hydraulic Pump 1. Disconnect pump (1) from tractor PTO. 2. Rotate pump and insert pin on pump mounting bracket through outside hole on foot rest as shown in Figure 16. 3. Secure to foot rest (3) with klik pin (2). Figure 16 Hydraulic Pump Storage NOTES MAN0047 (9/15/00) 14 INSTALLATION
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#1001378 SUB-FRAME MOUNTING KIT 21 34 6 35 25 29 5 33 32 30 27 2 22 23 7 CD5739 30 4 24 8 1 20 3 34 26 24 30 26 Serial Number Plate 26 Located inside sub-frame side rail, rear of cross tube 34 02’(/ 12 6(5,$/ 12 <5 2) 0)* 31 ,’ 12 0$66 .* REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1001380 1 Right rear support 24 307825 5 M14 x 2.0P Hex nut 2 1001381 1 Left rear support 25 3132 1 1” Hex nut 3 1001383 1 Front support 26 33125 10 M14 x 2.0P x 50mm Cap screw 4 1001387 1 Cross member 2
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BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware define
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BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 5/8 3/4 7/8 IN 1 2 3 4 5 6 7 MM 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG............................................................. Agriculture NC ....................................................National Coarse ATF .............................. Automatic Transmission Fluid NF..
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WARRANTY (Replacement Parts For All Models Except Mow’n Machines) WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the prod- uct to the original purchaser. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident.
