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8 Contents 6. Maintenance................................................................................................. 49 6.1. Replacing the air filter ................................................................................ 49 6.2. Replacing the fan unit ................................................................................ 49 6.3. Calibrating the Volt / Amp Multimeter......................................................... 50 6.4. Resetting the rectifier after an
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Contents 9 Procedure 6 - Connecting the ac male plug between the NT5C05CC rectifier and the ac female plug in a 1200 A cabinet .................................. 27 Procedure 7 - Connecting the NT5C05CC to the controller................................. 28 Procedure 8 - Connecting an NT5C05CC rectifier directly to a controller ........... 29 Procedure 9 - Starting up the rectifier .................................................................. 46 Procedure 10 - Replacing the fan unit
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10 Contents This page is left blank intentionally. UM5C05C P0745680 Standard 6.00 October 2001 Emerson Energy Systems
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11 1. General information 1.1. Purpose of this manual This manual provides installation, operation and maintenance information for the NT5C05CA / CB / CC 200I modular switch mode rectifiers with an input voltage of 380 / 415 V ac and an output capacity of 200 A at a nominal voltage of –48 volts. This manual covers all applications of the rectifier referred to as the 200I ( “I” standing for “International” ) market. Figure 1 - Front view of the modular 200I / 48 switch mode rectifier H
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12 General information 1.2. Models and mounting configurations Two models of 200I rectifiers are available : • Models NT5C05CA / CB, without an ac cable • Model NT5C05CC, equipped with an ac cable terminated with a male plug Up to six switch mode 200I rectifiers can be installed in a 23-inch NT6C43CB 1200 A cabinet or in an NT6C40 type frame. The cabinet is specifically designed to provide modularity within a very compact unit. For wooden floor applications in a zone 4 seismic region,
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13 2. Specifications 2.1. Mechanical and electrical specifications Table 1 - Mechanical specifications of the rectifier 10.0 inches ( 25.4 cm ) Height : Depth : 22.0 inches ( 55.9 cm ) Width : 20.5 inches ( 52.1 cm ) Weight : 92.6 lbs ( 42 kg ) Table 2 - Electrical specifications of the rectifier Input voltage : Nominal : 380 / 415 V ac Range : 330 ±5 V ac to 475 ±5 V ac Frequency : 47 to 63 Hz Note: After an out of range line condition shutdown, the rectifiers will restart automat
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14 Specifications 2.2. Operation specifications and ambient conditions Table 3 - Operation specifications of the rectifier At the output terminals, the voltage is within ±0.5% of Output regulation : the set voltage value for all specified input and output variations, and within ±1% for any combination of specified input, output and ambient conditions. Unless otherwise stated, all input and output Temperature drift : parameters such as input voltage range, output current and voltage,
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Specifications 15 Table 4 - Ambient conditions for the rectifier Operating A minimum airflow clearance of 2 inches ( 5 cm ) is required at the rear of the rectifier. conditions The rectifier will operate properly under the following conditions. Temperature: 32°F to 122°F ( 0°C to +50°C ) 32°F to 104°F ( 0°C to +40°C ) with air filters Humidity: 0 to 95% RH ( non-condensing ) at 4 kPa max. equiv. to 7,000 ft. ( 2,100 m ) above sea level Transportation During transportation, the
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16 Specifications 2.3. Mechanical and electrical specifications of a 1200 A cabinet Table 5 - Mechanical specifications of the NT6C43CB 1200 A cabinet 84.00 inches ( 213.36 cm ) Height : Depth : 23.63 inches ( 60.0 cm ) 23.63 inches ( 60.0 cm ) Width : Table 6 - Electrical specifications of the NT6C43CB 1200 A cabinet Input voltage : 380 / 415 V ac three phase Output voltage : –46 V dc to –58 V dc Output current : 1200 A 2.4. Ambient conditions of a 1200 A cabinet Table 7 — Ambien
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17 3. Installation 3.1. Mounting configurations The NT5C05CA / CB / CC rectifiers are designed for installation in a 1200 A cabinet ( NT6C43CB ) or in a standard frame ( NT6C40 or equivalent ). In this chapter, a different procedure is provided for each mounting method. The rectifiers are shipped loose, not mounted in the frame or cabinet. Upon reception, remove the rectifier from its shipping carton and inspect it for physical damage. Report any damage to your immediate supervisor. 3.
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18 Installation CAUTION Preventing damage caused by over-tightening Do not over-tighten nuts and bolts. Over-tightening can strip the threads or break the bolts. Apply the appropriate torque values. CAUTION Personal safety and protecting the equipment Use a dolly truck, forklift, or hoist whenever possible when handling and moving the equipment, as power equipment is heavy. If a forklift is used, do not remove the packing material before having moved the equipment to its fi
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Installation 19 WARNING Generator requirements for Emerson Energy Systems Power Systems For information on selecting ac generators that will effectively maintain peak performance and operating characteristics, for all Astec APS power systems, go to the partners’ section of the Emerson Energy Systems web site at www.EmersonEnergy-NA.com. To obtain access to the partners’ section follow the instructions found on the partner’ page, or dial our nearest local 1−800 technical support li
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20 Installation DANGER Short circuit hazard The rectifiers, and the batteries in particular, can deliver high current if a short to ground occurs. When working on live equipment, remove all personal jewellery, use properly insulated tools, and cover any live busbars with a insulating sheet of canvas to prevent short circuits that could be caused by falling tools or parts. 3.3.1. Installing in a frame When shipped, the NT5C05CA / CB / CC switch mode rectifiers are configured for
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Emerson Energy Systems
UM5C05C ( 169-2081-501 )
Helios Modular Switch Mode Rectifier
200I/48NT5C05C
Installation and User Manual
HE LI O S
V O L T
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C A L
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TH S D RF A A C ON E QL
F A IL
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F L T
1 .0 A 1 .0A
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A L M
F LT
A DJ
A C/ C A
V O L T+ V O U T -
H VS D
A D J
I
S T U P
D L Y
S L S F S
I
D C / C C
P0745680 Standard 6.00 October 2001
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3 Helios Modular Switch Mode Rectifier 200I/48 NT5C05C Installation and User Manual Manual Number : UM5C05C ( 169-2081-501 ) Manual Status : Standard Manual Issue : 6.00 Release Date : October 2001 P0745680 Copyright 2001 Astec International Ltd All Rights Reserved Published in Canada The information contained in this manual is the property of Astec International Ltd and is subject to change without notice. Astec International
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5 Publication history October 2001 Standard Issue 6.00. Manual restructured and updated to reflect Emerson Energy Systems and Emerson Network Power identities. ( ECN 102-26804 ) March 1998 Issue 5.0. Standard. Reference change from NT5C05CB to NT5C05C. July 1997 Issue 4.0. Standard EMI compliance information and table of content numbering corrections. June 1995 Issue 3.0. Standard. Revised rectifier installation procedure in a cabinet. September 1994 Issue 2.0. Standard. Few revisio
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6 Publication history This page is left blank intentionally. UM5C05C P0745680 Standard 6.00 October 2001 Emerson Energy Systems
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7 Contents 1. General information .................................................................................... 11 1.1. Purpose of this manual .............................................................................. 11 1.2. Models and mounting configurations ......................................................... 12 2. Specifications .............................................................................................. 13 2.1. Mechanical and electrical specifications
