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Installation Guide
www.ruggedcom.com
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4
Tel: 905-856-5288 I Fax: 905-856-1995 I Toll Free: 1-888-264-0006
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Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
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Table of Contents 1 Product Overview.....................................................................................................................4 1.1 RS969 Family Ports/Connectors Description.................................................................. 5 2 Installation ................................................................................................................................7 2.1 DIN Rail Mounting...........................................................
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1 Product Overview The RuggedSwitch™ RS969 is an industrially hardened, fully managed Ethernet switch providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports in an IP65/IP67 rated package for protection against low pressure jets of water (IP65) or temporary immersion in water (IP67). Designed to operate reliably in harsh industrial environments the RS969 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical o
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1.1 RS969 Family Ports/Connectors Description Figure 1.1.1 RS969–M12 with Mini-Change Power Connector 5 2008 RuggedCom Inc. All rights reserved Rev104
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Figure 1.1.2 RS969–RJ45 with M23 Power Connector ITEM Activity Comments LINK LED (Yellow) Solid Link Established Blinking Tx/Rx Activity Power 1 LED Solid Power Supply 1 On Power 2 LED Solid Power Supply 2 On Alarm LED (Red) Solid Alarm condition exists 6 2008 RuggedCom Inc. All rights reserved Rev104
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2 Installation 2.1 DIN Rail Mounting An optional DIN rail mounting bracket is available for the RS969. Figure 2.1.1 details mounting instructions for the standard 1” DIN Rail. Optional DIN Rail DIN Mounting Rail Bracket Release Latch Release Direction Figure 2.1.1 RS969 Family DIN Rail Mounting 7 2008 RuggedCom Inc. All rights reserved Rev104
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2.2 Ingress Protection IP67 IEC International Standard 60529 (Edition 2.1: 2001-02) is a "classification of degrees of protection provided by enclosures as a system for specifying the enclosures of electrical equipment on the basis of the degree of protection provided by the enclosure." These ratings are determined by specific tests The IP number is composed of two numbers, the first referring to the protection against solid objects and the second against liquids. The higher the IP num
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2.3 Power Supply Wiring and Grounding 2.3.1 Power Supply Input Connectors Description Mini power supply connector M23 power supply connector Figure 2.2.1.1 RS969 Family Power Supply Inputs S u rg e G ro u n d C h a ss is G ro u n d Figure 2.2.1.2 RS969 Family Surge Ground / Chassis Ground Connection 9 2008 RuggedCom Inc. All rights reserved Rev104
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The RS969 family has 2 different power supply input connectors---Mini A-coded male connector or M23 A-code male connector shown in Figure 2.2.1.1. The Mini power connector only has 4 terminals, so only one power supply source is allowed to connect to the RS969 with Mini power connector; The M23 power connector has 5 terminal pins which means 2 power supply sources are allowed to power the RS969 with M23 power connector. The RS969 family supports dual redundant power supplies – “Pow
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Terminal # Description Usage PS1 Live / + is connected to the positive (+) terminal if the 1 PS1 Live / + power source is DC or to the (Live) terminal if the power source is AC. Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs. This terminal 3 is connected to chassis ground 2 Chassis internally in the RS969 family. There is also an additional 3 Ground chassis ground screw and the chassis ground connects to both
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2.3.2 Single AC Power Supply Wiring Examples Figure 1: AC Power supply wiring examples NOTES: 1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 2. Equipment must be installed according to the applicable country wiring codes. 3. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy. 12 2008 RuggedCom Inc. All rights reserved Rev104
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2.3.3 Single DC Power Supply Wiring Examples Figure 2: DC Power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. For dual DC power supplies, Separate circuit breakers must be installed and separately identified. 4. Equipment must be installed according to the applicable country wiring codes. 13 2008 Ru
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2.3.4 Dual Power Supplies – DC and AC Inputs 14 2008 RuggedCom Inc. All rights reserved Rev104
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Figure 3: DC And AC power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. Separate circuit breakers must be installed and separately identified. 4. Equipment must be installed according to the applicable country wiring codes. 15 2008 RuggedCom Inc. All rights reserved Rev104
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2.4 Dielectric Strength Testing For dielectric strength testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground, and must be removed in order to avoid damage to protection circuits. Figure 4 shows the proper dielectric strength test connections and should be followed to avoid damage to the device. Surge Ground Chassis Ground Figur
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2.5 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on the M969 series switches. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 5 below. One common application for this output is to signal an alarm if a power failure or removal of control power occurs. Normal Contact state without power
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2.6 Console Port Wiring A RS232 console port for configuration and management of the device is shown in Figure 6. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to 8-Position-Male-M12 console cable shown in Figure 7. Console connection settings are: 57600 baud, no parity bits, 8 data bits, and 1 st
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2.7 Fast Ethernet Ports – Signal Description The RS969 series switches have several 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with industrial RJ45 male connectors or industrial D-coded M12 male connectors. The RJ45/M12 receptacles are directly connected to the chassis ground on the M969 and can accept shielded CAT-5 cables. If shielded cables are used, care must be taken to ensure the shielded cables do not form a ground loop via the shield wire and the RJ45/M
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3 Technical Specifications 3.1 Operating Environment Parameter Range Comments Ambient Operating Temperature Ambient Temperature as -40 to 85°C measured from a 30 cm radius surrounding the center of the M969 enclosure. Ambient Relative Humidity 5% to 95% Non-condensing Ambient Storage Temperature -40 to 85°C IP Rating IP67 Operating Altitude 0 to 15240m (0 to 50000 ft) Over temperature range of -40 to 85°C 3.2 Power Supply Specifications Minimum Maximum Fuse Maximum Power
