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13'' PLANER MOULDER
MODEL G1037
INSTRUCTION MANUAL
COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
SEPTEMBER, 1997 PRINTED IN TAIWAN
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Table of Contents 1. SAFETY....................................................................................................................2 SAFETY RULES FOR POWER TOOLS........................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR PLANER-MOULDERS ............3 2. CIRCUIT REQUIREMENTS ....................................................................................4 110 VOLT ...................................................................................
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SECTION 1: SAFETY WARNING: For Your Own Safety Read Instruction Manual Before Operating Planer-Moulder a) Always wear eye protection. d) Support the workpiece adequately at all times during operation; maintain control of b) Be sure all guards are in place before oper- the work at all times. ating equipment. e) Do not attempt to perform an abnormal or c) Read the operators manual thoroughly and little-used operation without study and the familiarize yourself with the machine before use of adequa
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13. DON’T OVERREACH. Keep proper footing 18. CHECK DAMAGED PARTS. Before further and balance at all times. use of the tool, a guard or other part that is damaged should be carefully checked to 14. MAINTAIN TOOLS WITH CARE. Keep tools determine that it will operate properly and sharp and clean for best and safest perfor- perform its intended function - check for align- mance. Follow instructions for lubricating and ment of moving parts, binding of moving changing accessories. parts, breakage of p
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation 220V Operation The motor supplied with the G1037 is a dual volt- An instruction sheet has been included for age motor, prewired for 110V. Under normal use, rewiring for 220V. If this sheet is missing, call the the motor draws approximately 17 amps @ 110V, appropriate service center for more information. 8.5 @ 220V. We recommend using a 20 amp cir- Do not attempt to rewire without the instruction cuit breaker or a 30 amp slow blow fuse for 110V sheet
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Improper connections of the electrical-grounding Grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug CAUTION: THIS TOOL MUST BE GROUNDED is necessary, do not connect the equipment WHILE IN USE TO PROTECT THE OPERATOR grounding conductor to a live terminal. FROM ELECTRIC SHOCK. Under no circumstances should the grounding In the event of
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SECTION 3: GENERAL INFORMATION Grizzly Industrial, Inc. is proud to offer the Model Most important, we stand behind our machines. G1037 Planer/Moulder. This Planer/Moulder is a We have two excellent regional service depart- part of Grizzly’s growing family of fine woodwork- ments at your disposal should the need arise. If ing and metalworking machinery. When used you have any service questions or parts requests, according to the guidelines stated in this manual, please call or write to us at the
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Unpacking Piece Inventory After all the parts have been removed from the The Model G1037 Planer/Moulder is shipped carton, you should have: from the manufacturer in a carefully packed car- • Knife Setting Gauge ton. If you discover the machine is damaged after • Steel Guide you’ve signed for delivery, please call Customer • Brass Punch Service immediately for advice. • Cap Screw M8-1.25 x 50 (4) • Cap Screw M6-1.0 x 19 Save the containers and all packing materials for • Cap Screw M5-.8 x 13 (
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Clean up Site Considerations The column and other unpainted parts of the 1. Floor Load: Your G1037 Planer/Moulder Model G1037 are coated with a waxy oil that pro- represents a large weight load in a small tects them from corrosion during shipment. footprint. Most commercial floors are suitable Remove the protective coating with mineral spir- for the Model G1037. Some residential floors its and paper towels. Do not use gasoline or other may require additional build up to support petroleum based s
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SECTION 4: ASSEMBLY 1. Locate the four legs and the long upper and Stand Assembly lower stand braces. 2. The square mounting holes on either side of the legs are not the same. On one side the Most of your Planer/Moulder has been assem- square holes are parallel to the leg, at an bled at the factory. The few remaining pieces angle on the other. Attach the long upper should go together quickly and easily. With just a and lower braces to the side with the parallel few simple hand tools, completio
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Mounting To Stand Set the Planer/Moulder onto the assembled stand and bolt together with the four M8-1.25 x 50mm Cap Screws. Of course, you will need assistance to do this step. Do not attempt to do this alone. Figure 6. Mounting to stand. Figure 5. Assembled stand. -10- G1037 Planer / Moulder
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SECTION 5: ADJUSTMENTS Knife Removal Unplug your Planer/Moulder from its power source. WARNING: Always unplug your planer from its power source before changing knives and mould- ing cutters. Your planer knives are held in position by wedge- type gibs. The setscrews press against the bot- tom of the cutterhead slot, forcing the gib and planer knife into a wedge-type seal. To break this Figure 7. seal and remove the knife: 1. Simply loosen the gib setscrews and tap the gib down using a hammer and
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Knife Setting Unplug your Planer/Moulder from its power source. WARNING: Always unplug your planer from its power source before changing knives and mould- ing cutters. When installing the planer knives, orient the knife in the cutterhead as shown in Figure 8. Your Planer/Moulder comes with a knife setting gauge Figure 9. Adjusting the knives. to aid in uniform knife setting. Place the gauge on the cutterhead next to the jack screws with the feet of the knife setting gauge firmly resting Knife he
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Bedboard Due to the high relief nature of the moulding cut- ters, it is essential that a bedboard be used to ensure that the knives do not come into contact with the planer bed. The bedboard also needs side rails or fences to guide the stock through the machine. Always use a bedboard so the knife does not come into contact with the cast iron bed of your Planer/Moulder. Before installing the moulding knives, construct and install a bedboard and fence system as described below. Figure 10. WARNING:
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Moulding Knives Moulding cutter knives fit directly into the center of each cutterhead slot and can be used with the planer blades so that you can actually plane and mould in one pass. The Planer/Moulder accepts two thicknesses of 1 1 1 cutters: ⁄8'' and ⁄4''. For the ⁄8'' cutter thickness, only loosen the gib, using a piece of aluminum or 1 brass to tap down the wedge piece. For ⁄4'' thick- ness, remove the gib and the wedge piece and 1 Figure 14. replace with the special gibs for the ⁄4'' thic
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Chip Chute A chip chute is included for convenient connec- tion to a dust collector. The dust collector chip chute mounts to the knife cover. It has a fitting for attaching a 4" dust col- lection hose. To mount the dust collector chip chute: 1. Unplug the Planer/Moulder and turn if OFF. Figure 15. 2. Using the hardware provided, mount the dust collector chip chute. 3. Be sure to turn the dust collector on before operating the Planer/Moulder. Figure 16. Figure 17. G1037 Planer / Moulder -15-
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Chip Deflector Feed Speed Before planing, adjust the chip guide plate so that The Planer/Moulder has a two speed gearbox 1 there is a clearance of at least ⁄8'' between the that feeds the workpiece at 12 feet per minute guide plate and the planer knife tips. Before (FPM) for improved surface finishing when plan- moulding, it is very important to move the chip ing and moulding and 24 FPM for faster planing. guide plate away from the moulding knives. Failure to do so will result in damage to the C
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Feed Roller Adjustment Stock Pre-sizing Make sure the powerfeed rollers are lowered It is extremely important to pre-cut all material so 1 from their stock setting. Do not lower the rollers that it is not more than ⁄8'' wider than the finished 1 past the point at which the center of the roller axle profile. Attempting to cut more than ⁄8'' off the extends below the bottom edge of the headstock. overall width can overload and break the knives It is also recommended to tighten the spring ten- resu
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Adjusting Scale Belt Tension For safe operation of your Planer/Moulder, it is Proper belt tension is essential. Poor feeding of very important that the depth of cut scale is read- the stock as well as premature belt wear can ing accurately. To adjust the depth of cut scale, occur if not properly tensioned. To adjust the ten- follow the steps outlined below: sion: 1. Slightly loosen the three motor lock screws. WARNING: Always unplug the Planer/Moulder from its power source. Never perform mainte-
