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OPERATORS AND PARTS MANUAL NO. 02-05-8100
FOR
8100 SERIES
“BOSS”
REAR UNLOAD FORAGE BOX
MODELS: 8118
8120
8122
8124
DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD.
MANUFACTURED BY
County Hwy. A West
P.O. Box 405
Dorchester, Wisconsin 54425-0405
Phone 715-654-5132 • FAX 715-654-5513
1-800-325-9103
www.meyermfg.com
E-mail: sales@meyermfg.com
04/03
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TABLE OF CONTENTS TABLE OF CONTENTS.....................................................................1 MANUFACTURER’S WARRANTY ............................................................2 INTRODUCTION ..........................................................................3 SAFETY PRECAUTIONS ...................................................................4 SAFETY FIRST........................................................................5 SAFETY FIRST.................................
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01/01/00 NEW MEYER REAR UNLOAD FORAGE BOX MANUFACTURER’S WARRANTY I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All war- ranties on New Meyer Forage Boxes shall apply only to the original retail customer from an authorized Meyer Mfg. Corp. dealership. II. This warranty shall not apply to any Meyer For
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INTRODUCTION Congratulations on your purchase of a new Meyer Rear Meyer Manufacturing Corporation reserves the right to Unload Forage Box. Undoubtedly you have given much make improvements in design, or changes in specifica- consideration to your purchase and we’re proud that you tions at any time, without incurring any obligation to own- have selected Meyer. Pride in craftsmanship, engineer- ers of units previously sold. ing and customer service have made Meyer products the finest in the farm e
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SAFETY PRECAUTIONS This symbol is used to call attention to instructions concerning personal safety. Be sure to observe and follow these instructions. Take time to be careful! WARNING: BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX, READ AND STUDY THE FOL- LOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE FORAGE BOX, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. Require anyone who will operate this forage box to r
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SAFETY FIRST D - on PTO Drive Shaft Guard - Tractor Pulled MODELS (not shown). E A F B C - both sides E G CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITH ALL TRUCK OR TRACTOR AND FORAGE BOX CONTROLS. 8100 Rear Unload --5--
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SAFETY FIRST The Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the forage box. DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF FORAGE BOX IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTECTION AND INFORMATION. A brief definition of signal words that are used in this manual is as follows: DANGER Indicates an imminen
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PRE-OPERATION Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout DANGER: DO NOT OPERATE WITHOUT PTO power to the box. Because this box can be truck GUARD ON MACHINE AND ON TRACTOR OR TRUCK. mounted or powered by a tractor, methods vary. On FAILURE TO HEED MAY RESULT IN SERIOUS PER- truck mounted units, the connection between the PTO SONAL INJURY OR DEATH. and box is permanently installed and not intended to be disconnected. On trucks, d
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TRANSPORTING On tractor pulled MODELS, always disconnect the PTO TRACTOR TOWING SIZE REQUIREMENTS drive shaft from the tractor and return it to the PTO stor- Use the following chart for calculating the minimum trac- age bracket on the box front before transporting. Failure tor weight. to do this may result in equipment damage. MODEL FORAGE BOX EMPTY MINIMUM WEIGHT + LOAD = GW TRACTOR WARNING: INSTALL A SMV EMBLEM ON WEIGHT UP REAR OF FORAGE BOX FOR TRANSPORTING ON TO 20 MPH ROADWAYS. KEEP THIS E
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QUIREMENTS. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. WARNING: DO NOT TOW AT SPEEDS IN EX- CESS OF 20 MPH. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Operating speed is dictated by the terrain over which you are traveling. Always use caution. Avoid traveling on slopes or hills that are unsafe. CAUTION: USE FLASHING WARNING LIGHTS WHEN TRANSPORTING ON ALL PUBLIC ROAD- WAYS, EXCEPT WHEN PROHIBITED BY LAW. Check for traffic constantly. Be sure you can see
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REAR UNLOAD OPERATION Whenever adjusting, cleaning, lubricating or otherwise WITH EXTREME FORCE. KEEP ALL PERSONS servicing this forage box, you must shutoff and lockout WELL CLEAR OF THE FORAGE BOX AND UN- power to the box. Because this box can be truck LOADING AREA. FAILURE TO HEED MAY RESULT mounted or powered by a tractor, methods vary. On IN SERIOUS PERSONAL INJURY OR DEATH. truck mounted units, the connection between the PTO and box is permanently installed and not intended to be From the
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DANGER: NEVER ENTER THE FORAGE BOX WARNING: DO NOT STEP UP ON ANY PART FOR ANY REASON WITHOUT FIRST SHUTTING OFF OF THE FORAGE BOX AT ANY TIME. FAILURE TO AND LOCKING OUT POWER. FAILURE TO HEED HEED MAY RESULT IN SERIOUS PERSONAL INJURY MAY RESULT IN SERIOUS PERSONAL INJURY OR OR DEATH. DEATH. The unloading process described is to be performed by Never enter the forage box for any reason if there is any the operator alone. This will eliminate unexpected possibility of power being applied to the
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LUBRICATION It is recommended to lube the forage box before storage to exclude moisture from bearings. Apply oil to roller WARNING: SHUT OFF AND LOCK OUT chain drives with the gravity oil luber and to the main POWER BEFORE CLEANING, ADJUSTING, LUBRI- apron chains with a brush. CATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN- It is also a good time to inspect all adjustments and check JURY OR DEATH. for parts that need repair or replacement. Performing these ta
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BOTH SIDES (UNDER BOX) SHOWN W/SHIELD REMOVED LUBRICATION DIAGRAM --14-- 8100 Rear Unload
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ADJUSTMENTS WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Correct tension on the apron chains is when the apron chain slat is 1/8” to 1/4” off the return slides (three feet from the front of the box). To tighten chains, tighten the adjuster bolts at each end of the front sprocket shafts. Each apron chain has its own sprocket shaft. Tighten the adjuster bolts at each end of th
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REPAIR PARTS #19-0038 2:1 RATIO GEARBOX Use #80-90 wt. Gear Lube Oil ONLY. DO NOT USE GREASE FOR LUBRICANT. KEY PART NO. DESCRIPTION 1 19-0034-4 Output Shaft/Gear Assembly 2 19-0018-2 Seal 3 19-0018-3 Bearing Cone 4 19-0016-3 Bearing Cup 5 19-0018-4 Retaining Ring 6 19-0034-3 Input Shaft/Gear Assembly NOTE: Gearbox may be flipped 180 degrees if 7 19-0043-1 Gearbox Casting (Tapped Holes) input power rotation is opposite standard rota- 8 19-0041-2 Gearbox Casting (Thru Holes) tion. (Truck mount bo
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MAIN DRIVE SHAFT (PTO DRIVE) KEY PART NO. DESCRIPTION 1 37-0007 Shaft Coupler 1-1/4” Bore 2 35-0014 Key, ¼ x ¼ x 4-1/2” 3 23-0094 8118 Center Drive Shaft, 1-1/4” x 186” 23-0100 8120 Center Drive Shaft, 1-1/4” x 202” 23-0091 8122/8124 Center Drive Shaft, 1-1/4” x 234” 4 810-3816-Z 3/8-16 Spin Locknut 5 14-0003-1 1-1/4” Pillow Block Flange 6 851-3816-1Z Bolt, 3/8-16 x 1, Machine Bolt Grade 5 7 850-3816-1Z Bolt, 3/8-16 x 1, Carriage Bolt Grade 5 8 14-0003-2 1-1/4” Two Bolt Flange 9 14-0002-3 1-1/4”
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#18-0119 (OPTIONAL) UNIVERSAL JOINT TELESCOPING ASSEMBLY W/GUARD KEY PART NO. DESCRIPTION KEY PART NO. DESCRIPTION 18-0117 Joint Assembly 14 918-0208-1-10 Decal Inner-Included in Item #4 1 18-0117-1-1 1 3/8-6 Spline Yoke ASGE 15 18-0117-1-1-1 ASGE Collar Kit-Included in Item #1 2 18-0117-1-2 Cross and Bearing Kit 16 18-0117-1 Tractor Male Half Complete 3 18-0117-1-3 Inboard Yoke and Bar Welded Assy. 17 18-0119-1 Implement Female Half Shaft Complete 4 18-0117-2-1 Inboard Yoke, Tube and Sleeve Wel
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GEARBOX & CHAIN DRIVE 8100 Rear Unload --19--
