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X XL L--2 20 00 00 0
OIL-FIRED WATER BOILERS/NO. 2 OIL
INSTALLATION AND OPERATING INSTRUCTIONS
SAFETY WARNING:
KEEP BOILER AREA CLEAR AND FREE FROM COM-
BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM-
MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO
ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL
INJURY OR DEATH AND PROPERTY DAMAGE.
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2 XL-2000 1/4 NPT PRESSURE & TEMPERATURE TAPPING TOP VIEW FRONT VIEW 1/2 NPT CONTROL TAPPING 3/4" RELIEF VALVE TAPPING 1 1/2 SUPPLY 1 1/2 ALTERNATE 1 1/2 RETURN TAPPING REAR RETURN TAPPING 3/4 REAR DRAIN 1/2" AIR VENT OR EXPANSION TANK TAPPING Figure 1. Figure 2. TABLE 1: Ratings and Dimensions I=B=R DIMENSIONS (inches) # I=B=R BURNER D.O.E. I=B=R CHIMNEY SIZE APPROX. CIRCULATOR CAPACITY HEATING WATER BOILER FRONT TO FLUE OVERALL SUPPLY BOILER OIL INPUT † § CAPACITY NET NOM. RECT I.D. ROUND LEN
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3 XL-2000 THE INSTALLATION INSTRUCTIONS IN THIS MANUAL CHIMNEY REQUIREMENTS (see NFPA 31, latest edition) ARE ABBREVIATED. SEE THE FRONT COVER OF THIS A. The chimney must be constructed in accordance with all MANUAL FOR REFERENCES TO CODES AND STAN- local applicable codes and the National Board of Fire Underwriters. See boiler models and rating table shown on DARDS. page 2 for chimney sizes. B. Check chimney condition. BOILER LOCATION Provide a level, solid foundation for the boiler. Location sh
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4 XL-2000 tion, heavy sooting and health hazards. Any oil-fired boiler will create a downdraft in the oil-fired boiler flue. This can cre- must have a steady draft* and an ample supply of combustion ate a hazardous condition. Flue gases can be sucked out of air at all times during firing. If air supply or chimney draft* is the chimney through the vent regulator into the living space. unreliable, CO and overfire draft* will change unpredictably. DO NOT operate this boiler and a solid fuel burning
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5 XL-2000 Figure 3a. Figure 3b. Appliances located in confined spaces. Air from Appliances located in confined spaces. Air from out- inside the building. See Table 2 (2.3). doors. See Table 2 (2.4). Figure 3c. Figure 3d. Appliances located in confined spaces. Air from out- Appliances located in confined spaces. All air from doors through ventilated attic. See Table 2 (2.4). outdoors through ventilated crawl space and outlet air to ventilated attic. See Table 2 (2.4).
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6 XL-2000 The opening size recommendation just given is for guidance the boiler, as in figures 5 and 6 and at radiation high only. It is the installer’s responsibility to provide air for combus- points (see “C”). tion and ventilation to all appliances, under all operating con- B. CONVENTIONAL COMPRESSION TANKS (non- ditions, for each installation. See NFPA 31, latest edition for diaphragm type) are used to control system pressure in more specific details. an AIR COLLECTING SYSTEM. Within the sys
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7 XL-2000 near chimney, with hinge horizontal and face vertical condi- DOMESTIC HOT WATER tions permitting as in Figure 3a. See Figure 3b as a second For Indirect-fired storage water heater application, see choice. See manufacturer's instructions packed in carton Slant/Fin publication WH-10, Sizing Guide WH-SG and with barometric draft regulator. Installation manual WH-40. The installation manual includes F. If two or more appliances are used on the same chimney, several control systems and rela
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8 XL-2000 smoke and dry soot formation in the fire box. III. Safety check for control system F. If smoke reading is satisfactory, but CO can not be 2 High limit control test: Set thermostat high enough for boiler increased to a satisfactory level (12%) or overfire draft of water temperature to reach high limit control setting. When 0.02" W.C. can not be obtained, check for proper sealing this temperature is reached, the high limit switch should between sections, between the hinged burner mountin
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9 XL-2000 6. Use the flue brush to clean the pinned flueways mended. Useful information on the characteristics, mixing between the sections.† A wire brush may be used proportions, etc. of glycol in heating systems is given in to remove any carbon accumulation that may have Technical Topics No. 2A, available from the Hydronics developed in the combustion chamber. Vacuum the Division of GAMA, 35 Russo Place, Berkeley Heights, NJ loose soot and debris from the boiler. 07922. Consult glycol manufact
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10 XL-2000
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11 XL-2000 BURNER DATA—CARLIN BURNERS FOR PACKAGED BOILERS ONLY NOZZLES FIRING OIL PUMP “A” APPROXIMATE SHUTTER ANGLE RATE PRESSURE APPROXIMATE AIR BAND NON- AND NO. 2 OIL BOILER CARLIN BURNER SIZE SETTING HEAD SETTING OPENING % ADJUSTABLE TYPE MODEL MODEL (2) (3) (GPH) (GPH) MFR. (PSIG) NO. (1) XL-20 99-FRD 0.65 0.65 70° A DELAVAN 100 0 50 Closed 71399-00F-XL-20 0.65 70° W DELAVAN 100 0 50 Closed XL-30 99-FRD 1.00 1.00 70° A DELAVAN 100 2 80 Closed 71399-00F-XL-30 1.15 1.00 70° A DELAVAN 130 3
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OIL PUMP 12 XL-2000 BURNER DATA—BECKETT BURNERS FOR PACKAGED BOILERS ONLY NOZZLES BECKETT BECKETT FIRING OIL PUMP APPROXIMATE BURNER BURNER RATE ANGLE PRESSURE AIR SHUTTER APPROXIMATE STATIC DISK AND MODEL HEAD NO. 2 OIL AIR BAND DIAMETER BOILER SIZE SETTING SETTING NO. TYPE MODEL (2) (3) (GPH) (GPH) MFR. SETTING NO. INCHES (PSIG) (1) 3 XL-20 (4) AFG F0 0.65 0.65 80° A DELAVAN 100 7 Blank/Closed 3 / 8 SF2201 Blank/Closed 3 XL-30H AFG F3 0.85 0.85 70° W DELAVAN 100 6 2 / 4 SF2204 3 XL-30 AFG F3 1
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XL-2000 13 BURNER DATA - RIELLO BURNERS FOR PACKAGED BOILERS ONLY (RIELLO R-40 SERIES W/SHORT TUBE) APPROX. NOZZLES SLANT/FIN APPROX. OIL PUMP FIRING RIELLO AIR HEAD BOILER BURNER OIL PUMP PRESSURE RATE SHUTTER BURNER SETTING MODEL P/N SINGLE STAGES SETTING SIZE ANGLE NOZZLE GPH SETTING MODEL NO. † STAGE (PSIG) MFR. (GPH) & TYPE NO. † 70˚SS XL-20 R-40 F-3 48-0242-100 1 0.65 0.5 HAGO 170 1 3-1/2 80˚ES 1 1 0.85 70˚ES HAGO 140 1 2.6 XL-30 R-40 F-5 48-0243-100 1 1.15 0.85 70˚ES HAGO 185 1 3.2 1 1.35
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14 XL-2000 BURNER DATA - RIELLO (continued) 1. Regulation of the combustion air flow is made by adjustment of the manual AIR ADJUSTMENT PLATE (4) after loosening the FIXING SCREWS (3&5). The initial setting of the air REGULATION OF THE TURBULATOR AND AIR SHUTTER FOR PROPER COMBUSTION adjustment plate should be made according to page 13. Turbulator Setting 2. The proper number on the manual AIR ADJUSTMENT PLATE 1. Loosen nut, 1, then turn the screw, 2, until the index marker, (4) should line
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©Slant/Fin Corp. 1996. SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 FAX: (516) 484-5921 • Canada: Slant/Fin LTD/LTEE, Mississauga, Ontario www.slantfin.com
