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TABLE OF CONTENTS DESCRIPTION PAGE 1.0 IMPORTANT NOTES FOR INSTALLATION AND OPERATION...........................2 2.0 SERVICE CONNECTIONS ...................................................................................4 3.0 INTRODUCTION ...................................................................................................5 4.0 INSTALLATION INSTRUCTIONS ..........................................................................6 5.0 OPERATING INSTRUCTIONS ..
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2.0 SERVICE CONNECTIONS MODEL SERVICE CONNECTIONS BTU/HR. kW/HR. Unless otherwise specified, Field Wire Electrical Connection to be 120 Volts, 60 Hz. single phase with grounding wire. Unit furnished with 6' cord and 3 prong plug. Total max. amps 2.0. 43,000 12.6 KLT-12G GAS CONNECTION: Supply gas through 3/4" pipe. NATURAL 6" - 14" W.C. (152mm - 355mm W.C.) PROPANE 12" - 14" W.C. (305mm - 355mm W.C.) Contact manufacturer for installation over 2,000 ft. elevation. 3 [76] 4.75 [121] DIMENSIONS
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3.0 INTRODUCTION DESCRIPTION Model KLT-12G (12 gallon capacity) gas fired, self-contained, tilting kettle. The kettle has a jacket of double-wall construction forming a sealed reservoir around the lower two-thirds of the kettle. The reservoir is charged with distilled water. The kettle is equipped with a “clean lock” to hold kettle in cooking position or tilted 105 degrees for ease of cleaning. The kettle is also equipped with automatic ignition, low water cut off and tilt switch, which, whe
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4.0 INSTALLATION INSTRUCTIONS GENERAL Gas installation to conform to local codes or in absence of local codes to the National Fuel Gas Code - ANSI Z223.1 - latest edition. In Canada, installation to be according to CAN/CGA- B149.1 (NAT) or CAN/CGA-B149.2 (LP) installation codes as applicable. 1. The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than ½ psig (3.45 Kpa). 2. The app
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GAS CONNECTION 1. The Serial and Rating Plate on the unit indicates the type of gas your unit is equipped to burn. DO NOT connect to any other gas type. 2. A 3/4" NPT line is provided at rear for the connection. The unit is equipped with an internal pressure regulator which is set at 4" W.C. manifold pressure for Natural Gas and 10" W.C. for Propane Gas. Use 1/8" pipe tap on the union elbow assembly located in the console for checking pressure. An adequate gas supply is imperative. Undersized
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INSTALLATION 1. Uncrate carefully. Report any hidden freight damage to the freight company immediately. 2. Ideally an exhaust system should be directly above the appliance to exhaust combustion gases generated by the unit. 3. The appliance is intended for use on noncombustible floors. The minimum clearance from combustible and noncombustible floor construction is 0" on right side, 0" on left side and 6" (152 mm) from the back of the flue chimney. 4. Appliance location must allow air supply to
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5.0 OPERATING INSTRUCTIONS FRONT PANEL CONTROLS: Power Switch This switch turns the main power to the unit on and off. It must be turned on to heat the kettle. It should be turned off when the kettle will not be in use for long periods. Thermostat Selects the desired internal kettle operating temperature. It also turns on the temperature light (red) and ignition light (green). Temperature Pilot Light (Red) When the kettle has reached set temperature, temperature light (red) will go off. Igni
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TILTING INSTRUCTIONS Your kettle has the standard “Clean Lock” feature and may not be tilted without disengaging the tilt knob located on the console at the top left. This feature locks the kettle in the upright position and also allows the operator to lock the kettle at 105 degrees for ease of cleaning. Follow these steps to tilt kettle: 1. Pull out the tilt knob at the top left of console. 2. Using kettle tilt handle, pull kettle forward to desired angle of pour or until kettle locks at 105
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6.0 PERIODIC MAINTENANCE NOTICE AS A SAFETY PRECAUTION, DISCONNECT THE POWER SUPPLY DURING CLEANING OR SERVICING. WARNING AT LEAST TWICE A YEAR, HAVE AN AUTHORIZED SERVICE PERSON CLEAN AND ADJUST THE UNIT FOR MAXIMUM All units are adjusted at the factory. In order to avoid problems in operation, check type of gas and manifold pressure at initial installation and compare it with information on the rating plate. CLEANING The gas fired tilting kettle should be cleaned after each use. CONTACT THE
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WARNING IT IS NOT RECOMMENDED TO USE CLEANING AGENTS THAT ARE CORROSIVE. CLEANING AGENTS THAT CONTAIN CHLORIDES, ACIDS OR SALTS ARE CORROSIVE AND MAY CAUSE PITTING AND CORROSION WHEN USED OVER A PERIOD OF TIME; THIS WILL REDUCE THE LIFE OF THE APPLIANCE. SHOULD PITTING OR CORROSION OCCUR THIS IS NOT COVERED BY WARRANTY. FOLLOW THE RECOMMENDED CLEANING INSTRUCTIONS. USE A MILD DETERGENT, WARM WATER AND RINSE THOROUGHLY. GENERAL SERVICE In order to avoid problems, check that the unit has been co
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counterclockwise. Use the centre of the black ring as an indicator. 6. If relief valve opens, reduce setting on pressure switch, cool kettle completely by filling with cold water and repeat this procedure. 7. If pressure in kettle is below 40 psi, increase setting on pressure switch, cool kettle completely by filling with cold water and repeat this procedure. 8. Replace the front panel when adjustment is complete. ADDING WATER When the “Low Water” light is on, additional water is required and t
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7.0 TROUBLESHOOTING Unit does not come on: 1. Power switch and/or thermostat is “OFF”. 2. Unit is not plugged in. 3. Main power supply is off. 4. Tilt micro switch out of alignment or faulty. Unit is on electrically but does not heat: 1. Gas supply to the unit is “OFF”. 2. The manual shut-off valve is “OFF”. 3. The thermostat is not turned “ON.” 4. The kettle is not in the upright position. 5. The electronic ignition is not functioning. 6. Pressure switch is not functioning. 7. Low water in ket
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APPENDIX ‘A’ MATERIAL SAFETY DATA SHEET PREPARATION INFORMATION: Prepared for use in Canada by: E H & S Product Regulatory Management Department DOW CHEMICAL CANADA INC. P.O. Box 1012 Sarnia, Ontario, N7T 7K7 (800) 331-6451 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION IN CASE OF EMERGENCY: Fort Saskatchewan, Alberta: (780) 998-8282 Sarnia, Ontario: (519) 339-3711 Varennes, Quebec: (450) 652-1000 Product:: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 2/20/01 D
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S HAZARDS IDENTIFICATION EMERGENCY OVERVIEW Clear yellow liquid. Odourless. Avoid temperatures above 450 EF, 232 EC. POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.) EYE: May cause slight transient (temporary) eye irritation. Corneal injury is unlikely. Mists may cause eye irritation. SKIN CONTACT: Prolonged contact is essentially nonirritating to skin. A single prolonged exposure is not likely to result in the material being absorbed through skin in harmful amounts. Repe
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4. FIRST AID EYES: Flush eyes with plenty of water. SKIN: Wash off in flowing water or shower. INGESTION: No adverse effects anticipated by this route of exposure incidental to proper industrial handling. INHALATION: Remove to fresh air if effects occur. Consult a physician. NOTE TO PHYSICIAN: No specific antidote. Supportive care. Treatment based on judgment of the physician in response to reactions of the patient. 5. FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES FLASH POINT: 214 EF, 107 E
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possibly resulting in spontaneous combustion. Container may rupture from gas generation in a fire situation. EXTINGUISHING MEDIA: Water fog or fine spray, carbon dioxide, dry chemical, foam. Alcohol resistant foams (ATC type) are preferred if available. General purpose synthetic foams (including AFFF) or protein foams may function, but much less effectively. Do not use direct water stream. May spread fire. MEDIA TO BE AVOIDED: Do not use direct water stream. FIRE FIGHTING INSTRUCTIONS: K
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S EXPOSURE CONTROLS/PERSONAL PROTECTION ENGINEERING CONTROLS: Provide general and/or local exhaust ventilation to control airborne levels below the exposure guidelines. PERSONAL PROTECTIVE EQUIPMENT EYE/FACE PROTECTION: Use safety glasses. Safety glasses should be sufficient for most operations; however, for misty operations wear chemical goggles. SKIN PROTECTION: Use gloves impervious to this material. RESPIRATORY PROTECTION: Atmospheric levels should be maintained below the exposure guide
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HAZARDOUS DECOMPOSITION PRODUCTS: Hazardous decomposition products depend upon temperature, air supply and the presence of other materials. HAZARDOUS POLYMERIZATION: Will not occur. 11. TOXICOLOGICAL INFORMATION (See Section 3 for Potential Health Effects. For detailed toxicological data, write or call the address or non-emergency number shown in Section 1). SKIN: The LD50 for skin absorption in rabbits is >10,000 mg/kg. SKIN: The LD50 for skin absorption in rabbits is >10,000 mg/kg. INGEST
