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8
INSTALLATION, OPERATING AND
SERVICE INSTRUCTIONS FOR
V8 SERIES
OIL - FIRED BOILER
As an
ENERGY
®
STAR Partner,
Burnham Hydronics
has determined that the
V83S, V83WM, V84S,
V84WM, V85S, V85WM,
V86S, V86WM and V87
®
meet the ENERGY STAR
guidelines for Energy
efficiency established by the
United States Environmental
Protection Agency (EPA).
For service or repairs to boiler, call your heat
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IMPORTANT INFORMATION - READ CAREFULLY All boilers must be installed in accordance with National, State and Local Plumbing, Heating All boilers must be installed in accordance with National, State and Local Plumbing, Heating a and Electrical Codes and the r nd Electrical Codes and the re egulations of the serving utilities. gulations of the serving utilities. T These Codes and Regulations hese Codes and Regulations may differ may differ fr fro om this instruction manual. m this instructio
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DANGER DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Failure to follow all instructions in the proper order can cause personal injury or death. Read and understand all instructions, including all those contained in component manufacturers manuals which are provided with the appliance before in
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WARNING This boiler contains very hot water under high pressure. Do not unscrew any pipe fittings nor attempt to disconnect any components of this boiler without positively assuring the water is cool and has no pressure. Always wear protective clothing and equipment when installing, starting up or servicing this boiler to prevent scald injuries. Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the boiler. This boiler contains components which become
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TABLE 1A: DIMENSIONAL DATA (SEE FIGURES 1A THRU 1D) Heat T Heat Transfer ransfer Dimensions Dimensions W Wa ater Content - Gallons ter Content - Gallons S Surface Area urface Area A Approximate pproximate S See Figures 1A ee Figures 1A - 1D - 1D B Boiler oiler - Sq. Ft. - Sq. Ft. S Shipping W hipping Weight eight Model No. Model No. (LB.) (LB.) S Steam team W Wa ater ter S Steam Boiler team Boiler " "A" A" "B" "B" "C" "C" Boiler Boiler Boiler Boiler V82 V82 1 12-1/8" 2-1/8" 6-5/8" 6-5/8"
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6 Figure 1A: V82 thru V89 Water Boiler without Tankless Heater
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7 Figure 1B: V83 thru V89 Water Boiler with Front Tankless Heater
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8 Figure 1C: V83 thru V89 Water Boiler with Rear Tankless Heater
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9 Figure 1D: V83 thru V89 Steam Boiler with or without Tankless Heater
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SECTION I: PRE-INSTALLATION A. INSPECT SHIPMENT carefully for any signs of not level, or if water may be encountered on fl oor damage. around boiler. 1. All equipment is carefully manufactured, inspected 4. PROVIDE SERVICE CLEARANCE of at least and packed. Our responsibility ceases upon delivery 24” clearance from front jacket panel for servicing of crated boiler to the carrier in good condition. and removal of front tankless heater (increase to 30" for #A54 heater). If boiler is equip
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b. Outdoor air may be provided with the use of two C. PROVIDE COMBUSTION AND VENTILATION permanent openings which communicate directly AIR. Local and National Codes may apply and should or by duct with the outdoors or spaces (crawl or be referenced. attic) freely communicating with the outdoors. Locate one opening within 12 inches of top WARNING of space. Locate remaining opening within 12 Adequate combustion and ventilation inches of bottom of space. Minimum dimension air must be
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SECTION II: KNOCKDOWN BOILER ASSEMBLY G. INSTALL AND SECURE CANOPY with gasket A. REMOVAL OF BARE BOILER FROM SKID and hardware provided to ensure gas tight seal — see 1. Boiler is secured to skid with 4 bolts, 2 in front and Figure 4. 2 in rear of shipping skid, see Figure 3. Remove all bolts. Figure 3: Knockdown Boiler Removal from Skid 2. Tilt boiler to right and to rear. Using right rear leg as pivot, rotate boiler 90° in a clockwise direction, and lower left side of boi
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Figure 5: Boiler Tapping Locations and Usage (Knockdown Boilers Only) PURPOSE OF TAPPINGS Sr team Boiler Water Boile Tapping Size Location NPT Nr on-Heaterwr /HeateNr on-HeateFr ront Heate Rear Heate Pressure Limit (Probe LWCO) L8148A L8124C A" ¾ Flush Plug Plugged (Float LWCO) Operating Control Operating Control B" ¼ Pressure Gauge Temperature/Pressure Gauge Probe LWCO Std. N/A C" ¾ Plugged (Float LWCO) C" -C ¾Fg lush PlugFA lush Plu N/ Water Gauge Glass (Probe LWCO) D" ½ N/A Water Gauge Glass,
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Figure 6: Knockdown Boiler Jacket Assembly H. INSTALL TRIM. The following steam or water trim 2. Install jacket rear panel support bracket. (See Figure will be concealed or inaccessible after boiler jacket is 6, Item 2A). Align bracket with two (2) 5/16" - 18 installed, see Figure 5 for boiler tapping locations and tapped holes in rear section and secure with two (2) usage. 5/16" - 18 x 1/2" long cap screws. 1. STEAM BOILER — Top tappings: 3. Install jacket rear panel. (See Figure 6
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Figure 7: Oil Burner Installation (Beckett Burner Shown) 6. Install jacket top panel. (See Figure 6, Item 2F). 2. Locate burner swing door and hinge assembly Place jacket top panel on boiler and secure to front, removed in Paragraph I, No. 1. Check the burner rear and left side panels with #8 x ½” long sheet swing door insulation and rope gasket for damage metal screws. and adhesion. If damaged, replace insulation or gasket. If insulation or gasket is loose, reattach to 7. Install
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e. Remove nozzle line electrode assembly. NOTICE f. Remove Beckett MD(V1) or MB(L1) Head. g. Remove plug from nozzle adapter and install When securing burner swing door make the proper nozzle. Refer to Table 6 for proper sure door is drawn-in equally on both sides. nozzle. The nozzle must be securely installed Step 3. Use a hand wrench to tighten door hardware to assure leak free joints between the nozzle and and always start with the right side fl ange adapter. When installing the nozz
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Disconnect the fl ared fi tting to the oil line and remove the aluminum thumb-nut from the nozzle line. Remove the combustion head assembly from the air tube. Rotating the assembly upside down will ease removal. Inspect the nozzle for size and type, refer to Table 6 of this manual. ii. To change a nozzle, loosen the clamp screw on the retention ring assembly and slide the retention ring off the adaptor. Install and tighten the proper nozzle in the adaptor. See Table 6 of this m
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L. INSTALL CARLIN ELITE EZ OIL BURNER. iv. Replace the retention ring assembly, slipping (See Figure 7). one of the riveted arms through the 1/8-inch gap between the electrode tips. This arm Follow instructions in Paragraph J, Steps 1 through 6. should be straight up. Also, be sure that 7. Inspect oil nozzle, electrodes and head setting/ the retention ring clamp is tight against the change fi ring rate. shoulder on the adaptor. Then tighten the clamping screw. DANGER v. Check the ele
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c. Initial Air Band Setting CAUTION i. The nozzle size in GPH INPUT is printed directly on the air band. Loosen the locking Steam boilers must only be operated at the screw, move the air band until the pointer lower input. Increasing the firing rate on the air shutter and housing lines up with above this input will result in accelerated the appropriate GPH INPUT. Tighten the boiler corrosion and will void the warranty locking screws. provided with the boiler. ii. The Elite burners use cal
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Figure 7D: Turbulator Setting iii. Retighten the retaining nut (1). MODEL F3 NOTE: Zero and three are scale Figure 7C: Nozzle Replacement indicators only. From left to right the fi rst line is i. Remove the nozzle adapter (2) from the 3 and the last line 0. drawer assembly by loosening the screw (1). MODEL F5: Same as above, except, scale ii. Remove existing nozzle from nozzle indicators are 0 and 4. adapter. MODEL F10: Same as above, except, scale iii. Insert the proper nozzle int
