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ICE FROST
Post-Mix and Pre-Mix
Installation, Service, and Operator’s Manual
Release Date: April 19, 2004
Publication Number: M620919596OPR
Revision Date: October 19, 2006
Revision: C
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
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ICE FROST POST-MIX AND PRE-MIX INSTALLATION, SERVICE, AND OPERATOR’S MANUAL The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or varia- tions of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in
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TABLE OF CONTENTS Important Warnings and Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Plate data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Transportation Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Ice Frost Operator’s Manual IMPORTANT WARNINGS AND ADVICE This instruction manual represents an integral part of the equipment and must be kept readily available for use. Read the warnings contained herein carefully before installing and using this equipment. In addition to offering information concerning routine maintenance for the ice slush drinks machine and technical back-up for troubleshooting, this manual aims to help the user make the most of the machine’s potential, adapting it to sui
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Ice Frost Operator’s Manual INSTALLATION 1. Remove the equipment from the packing, then slide it off upwards (see FIGURE 1). 2. Checking the machine identification after removing the packing, you must check that the equipment you have received is exactly as you ordered, making sure the specifications indicated on the invoice or the delivery note are identical to those on the data plate. FIGURE 1 3. Equipment accessories The following accessories are included inside the bowls: • This instru
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Ice Frost Operator’s Manual CONNECTION DIAGRAMS Ice Frost Generic (Pre-mix) The diagram shows the sequence for the connection between the ICE FROST GENERIC PRE to an existing pre-mix system. FIGURE 3 Description: 1. Pre-mix product 1 inlet. 2. Pre-mix product 2 inlet. 4. Inlet for CO (coming from the pressure reducing valve, 12 psi). 2 5. CO gas cylinder. 2 6. Operating pressure gauge. 7. CO pressure regulator. 2 8. Gas cylinder pressure gauge. 9. Pre-mix product 1 container. 10. Pre-mix produ
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Ice Frost Operator’s Manual Ice Frost Generic (Post-mix) The diagram shows the sequence for the connection between the ICE FROST GENERIC POST to an existing post-mix system. FIGURE 4 Description: 1. Syrup 1 inlet. 2. Syrup 2 inlet. 3. Soda water inlet. 4. Inlet for CO 45 to 60 psi. 2 5. CO gas cylinder. 2 6. Operating pressure regulator for carbonation unit. 7. Carbonation unit operating pressure gauge. 8. Unit and BIB operating pressure gauges. 9. Pressure regulator. 10. Gas cylinder operatin
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Ice Frost Operator’s Manual Alarms Safety Probe Alarms (only for ICE FROST GENERIC Pre-mix) You will remember that the monitoring of the safety probes’ conditions (satisfied/ not satisfied) is only active during the bowl loading phase. It follows, then, that a lack of liquid in the tanks during the non- loading phases will not be signalled. When one of the two safety probes fail to detect the flow (presence) of liquid during the loading phase, the system will stop (3-second software filter) th
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Ice Frost Operator’s Manual “FILTER CLEANING” Alarm A filter cleaning alarm will activate when the unit is running hot due to insufficient internal air circulation. When this occurs a “Filtr” message will appear on the touch pad LED display readout and an intermittent tone will also sound to alert the operator of this condition. The “Filtr” message will appear when the alarm activates (a beeping sound every 4-5 seconds). To determine the condition that caused the alarm and correct problem, s
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Ice Frost Operator’s Manual BOWL LOADING OPERATIONS Ice Frost Generic (Pre-mix) WARNING: If the unit runs out of product and is turned off and turned back on without a new (full) product tank installed the sensor will look for product for 4 minutes. During this 4 minute period CO will be purged from the bowl. 2 • Switch the machine’s main switch to the ON position (1). • Put the switch (A) into the ON position (1) see FIGURE 5, switch A. Controls the flow of the product in the bowls. •
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Ice Frost Operator’s Manual BRIX PROCEDURE This will be a two step process. First to adjust the water flow rate by adjusting the water flow control and second to obtain the proper Brix by adjusting the syrup flow control. 1. Rotate the valve assembly 90 degrees and slide to the outside of the machine. Tighten the 8mm nut using a socket wrench (E1), see FIGURE 7. 2. Checking and adjusting the water flow is most easily done by first disconnecting the syrup bib. 3. Hold the measuring cup below
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Ice Frost Operator’s Manual PROGRAMMING ELECTRONIC TOUCH PAD To lower the control cover, use a coin or other object to turn the keyless lock to the horizontal position, in order to access the operating panel (controls are located on the right side of the unit). Auger ON/OFF Button Main Power Switch • Turns unit ON. • Turns auger ON and OFF when main power switch is ON. o o • Selects 12/24 time clock or F /C tempera- ture display when turned ON while simulta- • Must be ON to permit COLD time to
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Ice Frost Operator’s Manual Setting COLD Timer (Night Setting) 1. Turn the power switch ON. Make sure the “AUTO TIMER” is OFF (light on button is not lit). 2. Press the left hand “Auger ON/OFF” button ON. 3. Press and hold the “PRESS TO SELECT FUNCTION” button until you hear a long beep and the LED, “Cold” and the “AUTO TIMER” clock light begins to blink. 4. Press the “AUTO TIMER” clock button to set the unit to COLD mode and then press the “PRESS TO SELECT FUNCTION” button to save the setting
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Ice Frost Operator’s Manual Viewing the Bowl Temperature 1. Turn ON the auger on the side that you want to display the bowl temperature (press the “AGER ON/ OFF” button). 2. Press the “PRESS TO SELECT FUNCTION” button until the “Cold” LED is lit. The display will now o o show the current bowl temperature in either F or C as applicable. CONSISTENCY ADJUSTMENT 1. To dispense the product, place the cup beneath the dispensing valve (Q) and pull the lever (R) very gently (FIGURE 10). 2. Adjusting
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Ice Frost Operator’s Manual QUARTERLY CLEANING AND SANITATION POST MIX SYSTEMS OPERATIONS ATTENTION: The cleaning operations must be performed with the machine disconnected from the power supply. 1. Empty the bowl of any remaining product and switch off the main switch “M”. 2. Remove the cover (B) - FIGURE 27. 3. Extract the quick couplings (C2) / (F2) - (FIGURE 12, FIGURE 13, and FIGURE 14). Pre-mix version Post-mix version FIGURE 13 FIGURE 12 FIGURE 14 4. Disconnect the probe fastenings (D2)
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Ice Frost Operator’s Manual 6. Slide the locking bar (Z) - FIGURE 16 - outwards so that the bowls are fully released. Unlock relief valve on the bowl lid cap and remove (FIGURE 17). FIGURE 16 7. Unscrew the knobs (A1) so the bowls can be lowered Bowl Lid Cap slightly, open the tap to remove any remaining liquids and then extract it from its seating, pulling it outwards (FIGURE 17). FIGURE 17 8. Remove the tap from its seating, pressing the two clamping wings at the same time (FIGURE 18) a
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Ice Frost Operator’s Manual 11. Wash the bowl and cover carefully with water and mild detergent, rinse them well, and replace them, making sure the sealing strip (E1) is positioned correctly between the cover and the bowl. To guarantee the seal, the rounded part of the said sealing strip (as shown in FIGURE 21) must be facing the cover. FIGURE 21 12. Unscrew the fastening knob (F1) clockwise as the direction indicated by the arrow (threading to the left) and extract the spiral scraper (G1
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Ice Frost Operator’s Manual 17. Replace the tap, remembering to smear both is seating in the bowl and the seals (J) with Food Grade Lubricant (FIGURE 25). FIGURE 25 18. Remove the drip tray (L1) by rotating it slightly and pulling it outwards (FIGURE 26). Wash all the parts carefully and reassemble it by following the prior operations, remembering to re-insert the condensation discharge pipe (M1) in its seating. FIGURE 26 © 2004-2006, IMI Cornelius Inc. - 15 - Publication Number: M620919596
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Ice Frost Operator’s Manual SPECIAL MAINTENANCE ATTENTION: To guarantee peak cooling system performance level, the routine cleaning of the condenser filter is essential. As explained earlier, an audible signal accompanied by the word FILT appearing on the control panel display, will warn the operator when the filter is clogged and so must be cleaned before the machine comes to an automatic stop. FIGURE 27 • Disconnect the machine from the power supply; • Unscrew the nut (C in FIGURE
