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Dealer Setup
& Adjustment Instructions
S200X - 25HP, 27HP & 32HP
61” & 72” Mower Deck
This Dealer Setup Instruction covers the following products: TABLE OF CONTENTS:
SETUP PROCEDURES
Model No. Description
5900664 S200XKAV2561, 25HP Kawasaki w/ 61” Mower
Quick Setup List ................................................................2
5900692 S200XK2761, w/ 27HP Kohler & 61” Mower
Uncrating............................................................................3
5900695 S200XKAV2761 S/S, 27
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S200X 25HP & 27HP - 61” Mower Deck Quick Setup List - Page Setup Procedure Steps to Perform 3 Uncrating ❏ Remove Crate & Banding. ❏ Loosen Hydraulic Release Valves. ❏ Release Parking Brake and Roll Tractor forward off skid. ❏ Tighten Hydraulic Release Valves. 3 Battery Installation ❏ Install Battery. 4 Tractor Assembly ❏ Assemble the Motion Control Handles. ❏ Assemble the Seat. 5 Roll Bar Assembly ❏ Install the Roll Bar. 6 Check Fluid Levels ❏ Check Engine Oil level. ❏ Check Hydraulic Oil level.
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S200X 25HP & 27HP - 61” Mower Deck Uncrating 1. Using a reciprocating utility saw or equivalent, cut A crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. 2. Cut nylon banding from front of the frame and rear rear bumper. IMPORTANT NOTE When cutting crate from bottom skid, use caution around tractor tires and mower rollers. Figure 1. Hydraulic System By-Pass A. Hydraulic Release Valve 3. Open the hydraulic release valves. To open the (left-hand pump shown) release valves, tu
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S200X 25HP & 27HP - 61” Mower Deck Tractor A Assembly D Motion Control Handle Assembly B 1. Remove the handles and mounting hardware from C the handle bar box. 2. Install the ground speed control handles (A, Figure 4) onto the control lever base using the 5/16-18 x 3/4” bolts, 5/16” lock washers and 5/16” flat washers (B, C, & D). Prior to tightening the bolts, align the handles with each other. NOTE: There is a LEFT-HAND and a RIGHT-HAND control handle. When assembled to the base, the Figure
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S200X 25HP & 27HP - 61” Mower Deck Roll Bar Installation Install the Roll Bar A 1. Unpack the roll bar and hardware from the box. 2. Place the roll bar in to the roll bar pockets (A, Figure 6) on the frame. Refer to Figure 7 for the correct roll bar orientation. 3. Install the allen head bolt with a flat washer through the bottom hole of the roll bar pocket and roll bar from the rear of the machine. Secure with a flat washer and the center lock nut. Repeat for the other side. 4. Install the h
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S200X 25HP & 27HP - 61” Mower Deck Check A Fluid Levels Check the Engine Oil Level 1. Use the dipstick (A, Figure 8) to check the engine oil level. If necessary add engine oil. Check the engine manufacturer’s owner’s manual for the oil recommendations. Check the Hydraulic Oil Level NOTE: Do not open the hydraulic reservoir unless oil is being added. Figure 8. Pre-start Checks A. Crankcase Oil Fill 1. Before removing the reservoir cap, make sure the area around the reservoir cap and fill neck
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S200X 25HP & 27HP - 61” Mower Deck Check the Mower Assembly Check Torque - Mower Blades WARNING Mower blades are sharp. For your personal safety, do not handle mower blades with bare hands. Careless or improper handling of blades may result in serious injury. Blade mounting bolts must each be installed with a flat washer then securely tightened. Torque blade mounting Figure 11. Check the Blade Torque bolts to 70 ft.lbs. (94 N.m.) A. Blade Bolt B. Flat Washer 1. Park the machine on a flat, l
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S200X 25HP & 27HP - 61” Mower Deck Install the Mower Deck (72” Models) 1. Park machine on a flat, level surface and engage the parking brake. 2. Lock the deck lift pedal in the 5” (12,7 cm) position. Place the deck height adjustment pin in the 4" (10,2cm) position and lower the deck lift pedal until the arm contacts the pin. Secure in place if A B C B D E necessary. 3. Center the mower deck under the tractor frame. Figure 13. Deck Pusher Bar Installation 4. Fasten the ball joints to the pushe
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S200X 25HP & 27HP - 61” Mower Deck Check Deck Rod Timing 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar). 2. To check the lift rod timing, measure and record the distance between the lift pivots and the rod pivots. Repeat for the other side of the machine. See Figure 16. Figure 16. Check Lift Rod Timing 3. If the measurements for the rods are equal, no f
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S200X 25HP & 27HP - 61” Mower Deck Deck Leveling Adjustment NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar). 2. Lock the deck lift pedal in the 5” (12,7cm) position. Place the deck height adjustment pin in the 4" position and lower the deck lift pedal until th
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S200X 25HP & 27HP - 61” Mower Deck C D Check Deck Drive Belt B 1. Lower the mower deck to its lowest cutting position. 2. Remove the mower deck guards. 3. Make sure the V-side of the belt runs in the pulley grooves (Figures 21 & 22). A A WARNING D D A Use extreme caution when rotating the idler arm with the breaker bar, due to the increased tension in the spring as the idler arm is being rotated. Injury may result if the breaker bar is prematurely Figure 22. Mower PTO Belt Routing (72” Models)
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S200X 25HP & 27HP - 61” Mower Deck Lubrication Lubricate the unit at the locations shown in Figure 25 through 28 as well as the following lubrication points. Grease: front caster wheel axles and yokes deck lift pivot blocks mower deck spindles mower deck idler arm Figure 25. Deck Lubrication Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Red Grease (p/n 5022285) is recommended,
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S200X 25HP & 27HP - 61” Mower Deck A Adding Fuel To add fuel: 1. Remove the fuel cap (see A, Figure 29). 2. Fill the tank to about 1-1/2” (3,81 cm) of the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations. 3. Install and hand tighten the fuel cap. Figure 29. Adding Fuel A. Fuel Cap Starting The Engine 1. While sitting in the operator’s seat, engage the parking brake and make sure the PTO switc
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S200X 25HP & 27HP - 61” Mower Deck Perform the SAFETY INTERLOCK Safety Checks SYSTEM WARNING This unit is equipped with safety interlock switches. Disengage the PTO, stop the engine, set the parking These safety systems are present for your safety, do brake, and wait for moving parts to stop before not attempt to bypass the safety switches, and never leaving operator's position for any reason. tamper with the safety devices. Check their operation If the tractor does not pass the test, do not re
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S200X 25HP & 27HP - 61” Mower Deck Adjustment Procedures Seat Adjustment A See Figure 30. The seat can be adjusted forward and backward. Move the lever forward, position the seat as desired, and release the lever to lock the seat into position. Figure 30. Seat Adjustment A. Seat Adjustment Lever Seat Adjustment (Suspension Seat) See Figure 31. In addition to the forward and backward seat adjustment, models equipped with suspension seats can be adjusted for lumbar support, suspension and back
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S200X 25HP & 27HP - 61” Mower Deck Motion Control Handle B Adjustment A The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted. TO ADJUST THE HANDLE ALIGNMENT Loosen the mount bolts (A, Figure 32) and pivot the lever(s) (B) to align with each other. TO ADJUST THE HANDLE PLACEMENT Loosen the jam nuts and adjust the placement bolt (C) in C or out to pro
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S200X 25HP & 27HP - 61” Mower Deck Return-To-Neutral & C B Neutral Adjustment RETURN-TO-NEUTRAL ADJUSTMENT To determine if it is necessary to adjust the neutral return, perform the following steps. A 1. Disengage the PTO, engage the parking brake and D E turn off the engine. 2. Move the ground speed control levers into the operating position, pull levers rearward and release. 3. Move the ground speed control levers out towards the Figure 33. Neutral Return Spring Adjustment neutral position. I
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S200X 25HP & 27HP - 61” Mower Deck Parking Brake Adjustment 1. Disengage the PTO, engage the parking brake, stop 2" - 2-1/8" the engine and remove the ignition key. (5,0 - 5,4cm) 2. Locate the brake spring (A, Figure 35). 3. With the parking brake engaged, measure the compressed spring length. The spring should be 2” - 2-1/8” (5,0 - 5,4 cm) when compressed. 4. If the spring is not within this range, release the parking brake and turn the adjustment nut (B) to B A compress or release the spring.
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Briggs & Stratton Yard Power Products Group Copyright © 2007 Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved. The Snapper Pro logo is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA. Contact Information: Briggs & Stratton Yard Power Products Group 5375 N. Main St. Munnsville, NY 13409-4003 (800) 933-6175 www.SnapperPro.com
