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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
Otreap Or ’s Mlauna
Self Propelled Mower — Models TB230, TB260, & TB280 ES
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA Form No. 769-06359
(October 4, 2010)
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To The Owner 1 Thank You Thank you for purchasing a Lawn Mower manufactured by If you have any problems or questions concerning the machine, Troy-Bilt. It was carefully engineered to provide excellent phone a authorized Troy-Bilt service dealer or contact us directly. performance when properly operated and maintained. Troy-Bilt’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want Please read this entire manual prior to operating the e
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Important Safe Operation Practices 2 WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING! CALIf ORNIA PROPOs ITION 65 WARNING: Engine Exhaust, some of its constituents, and certain
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12. A missing or damaged discharge cover can cause blade 27. When starting engine, pull cord slowly until resistance contact or thrown object injuries. is felt, then pull rapidly. Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than 13. Many injuries occur as a result of the mower being pulled you can let go. Broken bones, fractures, bruises or sprains over the foot during a fall caused by slipping or tripping. could result. Do not hold on to the mow
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3. Check the blade and engine mounting bolts at frequent Service intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent, cracked, worn) Replace blade with Safe Handling Of Gasoline: the original equipment manufacture’s (O.E.M.) blade only, 1. To avoid personal injury or property damage use extreme listed in this manual. “Use of parts which do not meet the care in handling gasoline. Gasoline is extremely flammable original equipment specifications may lead to i
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Notice Regarding Emissions Spark Arrestor Engines which are certified to comply with California and federal WARNING: This machine is equipped with an EPA emission regulations for SORE (Small Off Road Equipment) internal combustion engine and should not be used are certified to operate on regular unleaded gasoline, and on or near any unimproved forest-covered, brush may include the following emission control systems: Engine covered or grass-covered land unless the engine’s Modification (E
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Safety Symbols This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Symbol Description READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate DANGER — ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in
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8 s ce ti On 2 — i Mp Onatrt s efa Otiepra On p rc atiecs Fold along dotted line (represents a 15° slope) Sight and hold this level with a vertical tree... or a corner of a building... or a fence post 15° Use this page as a guide to determine slopes where you may not operate safely. WARNING: Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serio
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Assembly & Set-Up 3 Contents of Carton • One Lawn Mower • One Grass Catcher • One Bottle of Oil • One Lawn Mower Operator’s Manual • One Engine Operator’s Manual • One Side Discharge Chute NOTE: Please be aware that this Operator’s Manual covers both b. While stabilizing mower so it doesn’t move, pivot the low and high wheel models of this mower. While this manual upper handle up as shown in Fig. 3-2. Do not crimp illustrates the high wheel model, the instructions and features cable while l
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2. Remove the T-bolts from the handle brackets as shown in Fig. 3-3. C C Figure 3-5 4. The rope guide is attached to the right side of the upper handle. Loosen the wing knob which secures the rope Figure 3-3 guide. See Fig. 3-6. a. Hold blade control against upper handle. 3. Follow the steps below to complete handle assembly: b. Slowly pull starter rope handle from engine and slip a. Pull upward on the handle until holes in lower starter rope into the rope guide. See Fig. 3-6. handle (show
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b. Slip plastic channel of grass bag over hooks on the 1. On the side of the mower, lift the side mulching plug. See frame. See Fig. 3-7. Figure 3-9. Side Mulching Plug 1 2 Figure 3-9 Figure 3-7 2. Follow steps below to attach grass catcher: 2. Slide two hooks of side discharge chute under hinge pin on mulching plug assembly. Lower the mulching plug. Do not a. Lift rear discharge door. remove side mulching plug at any time, even when you are b. Place grass catcher into the slots in the hand
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NOTE: For mowers with low wheels, the height adjustment 2. Position the handle in one of the three positions that is levers move in the opposite direction to adjust; for those most comfortable. See Fig. 3-11 inset. with high wheels, the levers move in the same direction. 3. Secure into position with wing nuts and carriage bolts removed earlier. Drive Control 2 The adjustment wheel is located in the drive control handle Higher housing and is used to tighten or loosen the drive belt. You will
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Controls and Features 4 Blade Control Drive Control Electric Start Ignition Switch Recoil Starter Side Discharge Chute Deck Wash Cutting Height Adjustment Lever Cutting Height Adjustment Lever Figure 4-1 Blade Control Deck Wash (If Equipped) The blade control is attached to the upper handle of the mower. Your mower’s deck is equipped with a water port on its surface Depress and squeeze it against the upper handle to operate the as part of its deck wash system. Use the deck wash to rinse g
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Operation 5 Starting Engine WARNING: Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower. Never run engine 3 indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. Of f Follow the set of instructions pertaining to your unit. Refer to engine manual for help with the engine.
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Using Your Lawn Mower Using Grass Catcher Be sure lawn is clear of stones, sticks, wire, or other objects You can use the grass catcher to collect clippings while you are which could damage lawn mower or engine. Such objects could operating the mower. be accidently thrown by the mower in any direction and cause 1. Attach grass catcher following instructions in the serious personal injury to the operator and others. “Assembly & Set-Up” section. Grass clippings will 1. Once the engine is runni
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Maintenance & Adjustments 6 2. The transmission is pre-lubricated and sealed at the factory Maintenance and does not require lubrication. General Recommendations 3. Follow the accompanying engine manual for lubrication schedule and instruction for engine lubrication. • Always observe safety rules when performing any maintenance. Deck Care • The warranty on this lawn mower does not cover items that Clean underside of the mower deck after each use to prevent have been subjected to operator ab
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Deck Wash (If Equipped) Engine Care Your mower’s deck may be equipped with a water port on its A list of key engine maintenance jobs required for good surface as part of its deck wash system. performance by the mower is given below. Follow the accompanying engine manual for a detailed list and instructions. Use the deck wash to rinse grass clippings from the deck’s underside and prevent the buildup of corrosive chemicals. • Maintain oil level as instructed in engine manual. Complete the foll
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Service 7 WARNING: An unbalanced blade will cause Blade Care excessive vibration when rotating at high speeds. It WARNING: When removing the cutting blade for may cause damage to mower and could break sharpening or replacement, protect your hands with causing personal injury. a pair of heavy gloves or use a heavy rag to hold the 5. Lubricate the engine crankshaft and the inner surface of blade. the blade adapter with light oil. Slide the blade adapter Periodically inspect the blade adapt
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Replacing Battery (If Equipped) Charging Battery (If Equipped) WARNING: Batteries contain sulfuric acid which WARNING: The battery contains corrosive fluid may cause burns. Do not short circuit or mutilate and toxic material; handle with care and keep away batteries in any way. Do not put batteries in fire as from children. Do not puncture, disassemble, these may burst or release toxic materials. mutilate or incinerate the battery. Explosive gases could be vented during charging or dischargi
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Replacing Fuse (If Equipped) Off-Season Storage The electric starter circuit and battery are protected by a 40 The following steps should be taken to prepare your lawn mower ampere fuse. If the fuse burns out, the electric starter will not for storage. operate. If the unit fails to start with the electric starter, perform • Clean and lubricate mower thoroughly as described in the the following steps to check the fuse inside the battery housing: lubrication instructions. 1. Open the battery co
