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Dealer Setup
& Adjustment Instructions
Simplicity ZT3000 / Snapper 355Z
Zero-Turn Riders & Mowers
TABLE OF CONTENTS:
This Dealer Setup Instruction covers the following products:
SAFETY RULES .................................................................2
Mfg. No. Description
SETUP PROCEDURES
Simplicity Models:
Quick Setup List ................................................................3
5900660 ZT3000B2444, Simplicity 24HP Briggs & Stratton ZT3000
Uncrating..............................
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Simplicity / Snapper ZTR SAFETY RULES Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of equipment, severe personal injury or death to you, yourself or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. Keep all movement on the slopes slow and gradual. Do not make sud
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Simplicity / Snapper ZTR Quick Setup List - Page Setup Procedure Steps to Perform 4 Uncrating ❏ Remove crate & banding. ❏ Place transmissions in PUSH position & roll off skid. 4 Battery Activation & ❏ Charge the battery Installation ❏ Test battery with hydrometer or load-tester. ❏ Install & secure battery. 5 Rider Assembly ❏ Install the seat and connect the seat switch ❏ Install ground speed control levers. 6 Check Fluid Levels ❏ Fill & check Engine oil level. ❏ Check transmission fluid level.
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Simplicity / Snapper ZTR Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. A 2. Cut any banding securing the unit. 3. Release parking brake. B IMPORTANT NOTE When cutting crate from bottom skid, use caution around tires and mower rollers. C 4. Pull both transmission release levers (A, Figure 1) back and out so that they lock in the disengaged (free-wheel) position (C). Figure 1. Transmission Release Levers A.
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Simplicity / Snapper ZTR Rider B A Assembly C Seat & Safety Switch Assembly 1. Mount the seat (A, Figure 3) to the seat plate (B) using four 5/16-18 nylock flange nuts (C) and tighten securely. 2. Connect the seat switch wire harness (D) to the seat switch. D C Figure 3. Seat Installation A. Seat B. Seat Plate C. 5/16-18 Nylock Flange Nut (4) D. Seat Switch Wire Harness Install Ground Speed Control Levers 1. Mount the ground speed control levers (D, Figure 4) to the control lever base (E) using
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Simplicity / Snapper ZTR Check Fluid Levels B A Fill & Check Engine Oil 1. Use the dipstick (C, Figure 5) to check the engine oil level. If necessary add engine oil. Check engine manufacturer’s owner’s manual for oil recommendations. Check /Fill Transmission Oil Oil Type: 20W-50 conventional detergent motor oil. 1. Check the oil level when the unit is cold. Raise the C seat plate to gain access to the transmission oil reservoirs (A, Figure 6). The oil should be up to the “FULL COLD” mark. I
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Simplicity / Snapper ZTR Torque Mower Blades WARNING B For your personal safety, blade mounting capscrews must each be installed with a hex washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45 - 55 ft. lbs. (61 - 75 N.m.) A D 1. Check that blades are installed with the tabs pointing up toward deck as shown in Figure 8. Secure with a capscrew, spring washer and spline/hex washer (be certain the spline/hex washer is aligned with the shaft). Use a wooden block
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Simplicity / Snapper ZTR Burnish PTO Clutch Perform 1. Select a safe area to operate the mower deck. With Safety Checks the ground speed control levers in the neutral position, the parking brake engaged, the PTO switch WARNING disengaged, and an operator in the seat, start the tractor engine. Run the engine at full throttle. Disengage the PTO, stop the engine, set the 2. Engage the PTO switch and run the deck for fifteen parking brake, and wait for moving parts to stop seconds. Disengage the P
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Simplicity / Snapper ZTR EXPORT MODELS ONLY: NORTH AMERICAN MODELS: SAFETY INTERLOCK SAFETY INTERLOCK SYSTEM SYSTEM This unit is equipped with safety interlock switches. This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not These safety systems are present for your safety, do attempt to bypass safety switches, and never tamper not attempt to bypass safety switches, and never with safety devices. Check their operation regularly. tamper wit
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Simplicity / Snapper ZTR Adjustment Procedures Seat Adjustments The seat and ground speed control levers should be adjusted so that operator’s elbows are supported by the arm rests when his/her hands are on the controls, and the ground speed control levers can be moved through their full range of motion without contacting the operator’s legs. Seat Position Adjustment A The seat can be adjusted forward and back. Move the adjustment lever (A, Figure 10) towards the left hand side of the machine,
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Simplicity / Snapper ZTR Speed Balancing Adjustment C If the rider veers to the right or left when both the ground speed control levers are in the maximum forward or reverse position, the top speed of each of these levers can be balanced by turning the adjustment bolt(s) (A & C, Figure 12). Only adjust the speed of the wheel that is A traveling faster. TO REDUCE THE SPEED OF THE FASTER WHEEL 1. Loosen the securing nut. B 2. Turn the top speed adjustment bolt (A & C, Figure 12) COUNTER-CLOCKWISE
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Simplicity / Snapper ZTR C Parking Brake B D Adjustment E 1. Disengage the PTO, stop the engine, engage the A parking brake, and remove the key from the ignition. 2. Raise the seat plate to gain access to the parking brake components. G F 3. Measure the distance from the top of the brake spring rod (C, Figure 14) to the top of the lock nut (D) on both sides of the unit. The measurement should be .50” (1,27 cm). If not, adjust the locknut to achieve the measurement of .50” (1,27 cm). 4. Measur
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Simplicity / Snapper ZTR Suspension Adjustment (select models) A The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to customize the ride according to operator’s weight and operating conditions. LESS PRE-LOAD: Light operator weight Softer, more cushioned ride Best for relatively flat terrain MORE PRE-LOAD: Figure 15. Suspension Adjustment Heavy operator weight A. Front Shock Adjustment Collar Stiffer, more rigid ride B
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Simplicity / Snapper ZTR A B B B C Figure 17. Adjust PTO Clutch A. Window A B B. Adjustment Nut C. .016”-.018” (0,40-0,45mm) Feeler Gauge Figure 16. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO Clutch Adjustment WARNING To avoid serious injury, perform adjustments only Check the PTO clutch adjustment after every 100 hours with engine stopped, key removed and rider on of operation. Also perform the following procedure if the level ground. clutch is slipp
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Simplicity / Snapper ZTR Mower Deck Leveling Perform these adjustments on a flat level surface. SIDE-TO-SIDE LEVELING 1. With the mower installed, park the machine on a flat, lever surface such as a concrete floor. Engage the parking brake, disengage the PTO, turn of the engine, and remove the key from the ignition. Turn Figure 18. Orient Blades Side-to-Side the front wheels so they are straight. 2. Check for bent blades and replace if necessary. A 3. Place the mower cutting height pin in the
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Simplicity / Snapper ZTR Roller Bar Leveling (select models) The rollers on this Zero Turn unit are not intended to ride A on the ground. DO NOT adjust rollers to ride on the ground. Rollers riding on the ground will damage turf and or unit. 1. First level the mower deck using the procedure found in MOWER DECK LEVELING. 2. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels so they are straight. 3. Place the mower cutting height
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Simplicity / Snapper ZTR Service Procedures A Transmission Oil Filter B Change Do not allow dirt, water, or other debris to enter the expansion chamber or D transmission. Even a small amount of dirt can damage the transmission C Change Interval: Every 200 Hours Figure 23. Transmission (Left Side Shown.) Filter Part Number: 5101026X1 A. Transmission Oil Filter Oil Type: 20W-50 conventional detergent motor oil. B. Filter Guard C. 1/4” Filter Guard Screws 1. Locate the transmission oil filters
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Simplicity / Snapper ZTR Hydraulic Pump Drive Belt B Replacement A To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. D 1. Park the rider on a smooth, level surface such as a E concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. F 2. Remove the PTO drive belt (see MOWER BELT REPLACEMENT for removal instructions). C 3. Loosen the nut towards the front of the machine on C the spring anchor hook (H, Figure 25) to release the G majorit
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Simplicity / Snapper ZTR Mower Belt Replacement To avoid damaging belts, DO NOT A C PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a B A concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the A ignition key. D 2. Raise the mower deck to transport position. Pull the belt tension lever (A, Figure 27) towards the rear of Figure 26. Mower Belt Routing the machine to release tension on the mower belt. A. Arbor Pulleys Secure t
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MANUFACTURING, INC. PRODUCTS, INC. 500 N Spring Street / PO Box 997 535 Macon Street Port Washington, WI 53074-0997 McDonough, GA., 30253 www.simplicitymfg.com www.snapper.com The Simplicity logo is a trademark of Briggs & Stratton The Snapper logo is a trademark of Briggs & Stratton Corporation, Milwaukee, WI, USA. Corporation, Milwaukee, WI, USA Briggs & Stratton Yard Power Products Group Copyright © 2007 Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved.
