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IMPORTANT MANUAL Do Not Throw Away
02478
OWNER'S MANUAL
WARNING:
MODEL:
Read this Owner's Man u al and follow all Warn-
ings and Safety Instructions. Fail ure to do so
can re sult in serious in ju ry.
PD20PH42STA
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
186996 Rev. 1 08.13.03 RD/TR
Printed in U.S.A.
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SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. DO NOT: I. GENERAL OPERATION Do not turn on slopes unless necessary, and then, Read, understand, and follow all instructions in the manual and on the machine before starting. turn slowly and gradually downhill, if possible. Only al
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SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. WARNING: In order to prevent ac- ci den tal starting when setting up, Never carry passengers or children even with the blades off. trans port ing, ad just ing or making repairs, al ways dis con nect spark plug Do not mow in reverse unless absolutely necessary. Al ways wire and place wire where it can not look down and
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CONGRATULATIONS on your purchase of a new tractor. PRODUCT SPECIFICATIONS It has been designed, engineered and manu factured to giv e Gasoline Capacity 2.0 Gallons you the best possible dependability and performance. and Type: Unleaded Regular Should you experience any problem you cannot easily rem- Oil Type (API-SF-SJ): SAE 30 (above 32°F) edy, please contact your nearest authorized service center/ SAE 5W-30 (below 32°F) department. We have competent, well-trained tech ni cians Oil C
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UNASSEMBLED PARTS Seat Steering Wheel Steering Wheel Insert (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Extension (1) Knob Shaft Steering Slope Sheet Sleeve Steering Adapter (1) Locknut 1/2-20 (1) Large Flat Washer (1) Oil Drain Tube (1) Locknut 1/4-28 (2) Keys (2) Mulch Blades (1) Hex Bolt 1/4-28 x 1-1/4 (4) Retainer Springs (double loop) (4) Adjusting Bar (4) Locknut 3/8-16 (4) Shoulder Bolt (4) Washers (4) Clevis Pins (4) Wheels 3/8 x 3/4 x 14 Ga. 5
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY INSERT A socket wrench set will make assembly easier. Stan dard wrench sizes are listed. 1/2 HEX NUT Utility knife Pliers (1) 3/4" wrenches Tire pressure
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02115 ASSEMBLY TO DRIVE TRACT OR OFF SKID (See Op- SEAT er a tion section for location and function of con trols) WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op era tion section of this manu al. Be SEAT PAN sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects. Be sure all the above assembly steps have been com- SHOULDER pleted. BOLT Check engine oil level and fi ll fuel tank
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ASSEMBLY IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER Reduce tire pressure to PSI shown in “PRODUCT PLA TE WAS PREA TT ACHED TO Y OUR MOWER. THE MULCHER SPEC I FI CATIONS” section of this manual. PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH leveled. See “TO LEVEL MOWER HOUSING” in the Service PERFORMANCE BLADES, W
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. IGNITION REVERSE HIGH LOW FAST SLOW NEUTRAL CHOKE P LIGHTSON ENGINESTART ENGINEON PARKINGBRAKE PARKINGBRAKE PARKINGBRAKE ENGINEOFF LOCKED UNLOCKED FUEL OILPRESSURE BATTERY REVERSE FORWARD OVERTEMP MOWERHEIGHT MOWERLIFT LIGHT 15 15 ATTACHMENT ATTACHMENT SLOPEHAZARDS CLUTCHENGAGED CLUTCHDISENGAGED DANGER,KEEPHANDS KEEPAREACLEAR ANDFEETAWAY (SEESAFETYRULESSECTION) DA
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. LIGHT IGNITION AT TACHMENT SWITCH SWITCH CLUTCH LEVER AMMETER POSITION CHOKE CONTROL LIFT LEVER PLUNGER THROTTLE CONTROL ATTACHMENT LIFT LEVER BRAKE PEDAL FORWARD DRIVE PEDAL REVERSE DRIVE HEIGHT PEDAL ADJUSTMENT KNOB PARKIN
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per forming an y adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. 00155 IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY HOW TO USE YOUR TRACTOR POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD). TO SE
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OPERATION For best cutting performance, grass over 6 inches "ENGAGED" PO SI TION in height should be mowed twice. Make the fi rst cut ATTACHMENT relatively high; the sec ond to desired height. LIFT LEVER HIGH PO SI TION TO ADJUST GAUGE WHEELS (See Fig. 8) AT TACHMENT Gauge wheels are properly adjusted when they are slightly CLUTCH LEVER LOW off the ground when mower is at the desired cutting height "DIS EN GAGED" POSITION PO SI TION in operating position. Gauge wheels then keep the d
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OPERATION Transmission Engaged CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can at- tract moisture which leads to sep a ra tion and forma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel nex
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OPERATION AUTOMATIC TRANSMISSION WARM UP MOWING TIPS Before driving the unit in cold weather, the trans mis sion Mower should be properly leveled for best mowing per- should be warmed up as follows: formance. See “TO LEVEL MOWER HOUSING” in the Be sure the tractor is on level ground. Service and Adjustments section of this manual. Release the parking brake and let the brake slowly The left hand side of mower should be used for trim- return to operating po si tion. mi
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OPERATION MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN MAX 1/3 AFTER EACH USE. The spe cial mulch ing blade will recut the grass clip- pings man y times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biode- grade quick ly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will
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maint_sch-tractore.new1 MAINTENANCE MAINTENANCESCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems T R Check for Loose Fasteners 5 A Sharpen/Replace Mower Blades 3 C Lubrication Chart T Check Battery Level 4 0 Clean Battery and Terminals R Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (without oil filter) 1,2 E Clean Air
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MAINTENANCE TRACTOR MANDREL TRAILING ASSEMBLY EDGE UP Always observe safety rules when performing any main- BLADE te nance. CEN TER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments FLAT WASHER section of this manual). LOCK WASHER STAR TIRES Maintain proper air pressure in all tires (See “PROD UCT SPECIFICATIONS” section of this manual).
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MAINTENANCE NOTE: The original equipment battery on your tractor is NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage necessary. from running low on oil. TO CLEAN BATTERY AND TERMINALS Change the
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00667 MAINTENANCE CLEAN AIR SCREEN ENGINE OIL FILTER Air screen must be kept free of dirt and chaff to prevent Replace the engine oil fi lter every season or every other engine dam age from overheating. Clean with a wire brush oil change if the tractor is used more than 100 hours in or compressed air to re move dirt and stubborn dried gum one year. fi bers. MUFFLER CLEAN AIR INTAKE/COOLING AREAS Inspect and replace corroded muffl er and spark arrester To insure proper cooling, make sure the
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: Depress brake pedal fully and set parking brake. Place attachment clutch in “DISENGAGED” position. Turn ignition key to “STOP” and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER TRA
