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IMPORTANT MANUAL Do Not Throw Away
WARNING:
Read this Owner's Manual and
OWNER'S MANUAL
follow all Warnings and Safety
Instructions. Failure to do so can
result in serious injury.
MODEL:
PRGT2046A
LAWN TRACTOR
177271 Rev. 2 8.24.01 TR
Always Wear Eye Protection During Operation
Printed in U.S.A.
1
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SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION DO NOT: • Read, understand, and follow all instructions in the • Do not turn on slopes unless necessary, and then, turn manual and on the machine before starting. slowly and gradually downhill, if possible. Only allow responsible
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SAFETY RULES Safe Operation Practices for Ride-On Mowers Look for this symbol to point out im- portant safety precautions. It means Check brake operation frequently. Adjust and service CAUTION!!! BECOME ALERT!!! YOUR as required. SAFETY IS INVOLVED. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. CAUTION: In order to prevent acciden- Do not mow in reverse unless absolutely
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CUSTOMER RESPONSIBILITIES PRODUCT SPECIFICATIONS Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and GASOLINE CAPACITY 3.5 GALLONS using your tractor. AND TYPE: UNLEADED REGULAR Follow the instructions under “Customer Responsibili- OIL TYPE (API-SF-SJ): SAE 10W-30 (above 32°F) ties” and “Storage” sections of this owner’s manual. SAE 5W-30 (below 32°F) WARNING: This tractor is equipped with an internal com- OIL CAPACITY: W/ FILTER: 4.0 PINTS bustio
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CONTENTS OF HARDWARE PACK Steering Wheel Gauge Wheels (4) Adjusting Bar Steering Wheel Insert (4) Wheels Steering (4) Retainer Springs Steering Sleeve Wheel (double loop) Extension Steering Sleeve (4) Clevis Pins Seat (4) Locknut 3/8-16 (4) Washers 3/8 x 3/4 x 14 Ga. Slope Sheet (1) Washer Keys 17/32 x 1-3/16 x 12 Gauge (1) Knob (2) Keys Mower Slope Sheet (1) Oil Drain Tube (2) Front Link Assemblies For Future Use (3) Retainer Springs (double loop) (3) Mulch Blades (4) Re
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL A socket wrench set will make assembly easier. Standard INSERT wrench sizes are listed. HEX BOLT (1) Tire pressure gauge (2) 9/16" wrenches (1)
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ASSEMBLY TO ROLL TRACTOR OFF SKID (See Operation INSTALL SEAT (See Fig. 3) section, page 12, for location and function of Adjust seat before tightening adjustment knob. controls) Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat + REMOVE THE FOLLOWING BULLET FOR MODELS to tractor. WITH ELECTRIC LIFT. Pivot seat upward and remove from the cardboard Press lift lever plunger and raise attachment lift lever to packing. Remove the card
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ASSEMBLY INSTALL MULCHER PLATE (See Fig. 6) RETAINER NOTE: If you installed the mulching blades you will need to install SPRING the mulcher plate. PIN Raise and hold deflector shield in upright position. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck. SHOULDER BOLT Hook rear latch into hole on back of mower deck. ADJUSTING BAR CAUTION: Do not remove deflector shield from mower. Raise and hold
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ASSEMBLY Turn height adjustment knob counterclockwise until it CHECK MOWER LEVELNESS stops. For best cutting results, mower should be properly leveled. Lower mower linkage with attachment lift control. See “TO LEVEL MOWER HOUSING” in the Service and Place the suspension arms on inward pointing deck Adjustments section of this manual. pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain CHECK FOR PROPER POSITION OF ALL with double
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ASSEMBLY 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes, the tires were
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF OIL PRESSURE LIGHT PARKING BRAKE UNLOCKED MOWER LIFT FUEL CHOKE MOWER HEIGHT LOCKED P ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED 15 15 15 KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT (SEE SAFETY RULES SECTION) CLUTCH DISENGAGED IGNITION FREE WHEEL DANGE
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. LIGHT SWITCH IGNITION SWITCH CHOKE AMMETER CONTROL ATTACHMENT CLUTCH SWITCH LIFT LEVER PLUNGER THROTTLE CONTROL LIFT LEVER CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT KNOB RANGE SHIFT LEVER PARKING BRAKE GEAR SHIFT LEVER LEVER FIG. 8 Our tracto
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR CAUTION: Always stop tractor com- pletely, as described above, before leav- TO SET PARKING BRAKE (See Fig. 9) ing the operator's position; to emp
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OPERATION If slowing is necessary, move throttle control lever to Remove retainer spring and clevis pin which secure slower position. each gauge wheel bar. Lower gauge wheels to ground. Raise gauge wheels If stopping is absolutely necessary, push clutch/brake slightly to align holes in bracket and gauge wheel bar and pedal quickly to brake position and engage parking insert clevis pin. Gauge wheels should be slightly off the brake. ground. Move gearshift lever to 1st gear and range shi
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OPERATION When mowing large areas, start by turning to the right so CAUTION: Fill to bottom of gas tank that clippings will discharge away from shrubs, fences, filler neck. Do not overfill. Wipe off any driveways, etc. After one or two rounds, mow in the spilled oil or fuel. Do not store, spill or opposite direction making left hand turns until finished use gasoline near an open flame. (See Fig. 12). If grass is extremely tall, it should be mowed twice to TO START ENGINE (See Fig. 9) r
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CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems T R Check for Loose Fasteners 7 A Sharpen/Replace Mower Blades 4 C Lubrication Chart T Check Battery Level 6 0 Clean Battery and Terminals R Check Transaxle Cooling Adjust Blade Belt(s) Tension 5 Adjust Motion Drive Belt(s) Tension 5 Check Engine Oil Level Change Engine Oil 1 1,2,3 Clean Air Filter 2 E C
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CUSTOMER RESPONSIBILITIES TRACTOR MANDREL ASSEMBLY TRAILING Always observe safety rules when performing any mainte- BLADE EDGE UP nance. CENTER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. FLAT WASHER (See “TO ADJUST BRAKE” in the Service and Adjustments STAR section of this manual). TIRES HEX BOLT LOCK WASHER (GRADE 8)* Maintain proper air pressure in all tires (See “PRODUCT *A GRADE 8 HEAT TREATE
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CUSTOMER RESPONSIBILITIES Change the oil after every 50 hours of operation or at least TO CLEAN BATTERY AND TERMINALS once a year if the tractor is not used for 50 hours in one year. Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ Remove terminal guard. dipstick securely each time you check the oil level. Disconnect BLACK battery
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CUSTOMER RESPONSIBILITIES ENGINE OIL FILTER CLEAN AIR INTAKE/COOLING AREAS Replace the engine oil filter every season or every other oil To insure proper cooling, make sure the grass screen, change if the tractor is used more than 100 hours in one year. cooling fins, and other external surfaces of the engine are kept clean at all times. MUFFLER Every 100 hours of operation (more often under extremely Inspect and replace corroded muffler and spark arrester (if dusty, dirty conditions), remove the
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SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in “DISENGAGED” position. Turn ignition key “OFF” and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR SIDE-TO-SIDE ADJUSTMENT (See Figs
