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IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303–6234
Telephone (800) 238–3600
Facsimile (612) 422–3246
BEVERAGE DISPENSING SUPPORT SYSTEM ASSEMBLY (MODEL NO.
2232MS) INSTALLATION AND SERVICE MANUAL
MANFACTURED
BY
IMI CORNELIUS INC.
ANOKA, MINNESOTA 55303–1592
BEVERAGE CONTROL PANEL ASS’Y
Manual Part No. 0713
June 5, 1991
Revised: April 23, 1992
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before the installation and operation of t
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GENERAL DESCRIPTION Shipments of returned merchandise sent collect will Warranty Registration Data not be accepted. Used or discontinued equipment (to be filled out by customer) will not be accepted for credit under any Model Number; circumstances. Item returned to IMI Cornelius Inc; for credit or reimbursement, having a value of less Serial Number; the 25.00 dollars will not receive credit. Install Date; Local Authorized CLAIMS...In the event of shortage, notify carrier as Service Center; we
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COMPLETE SERVICE Your trained Cornelius Sales Person stands ready to serve you with ordering and technical assistance. He can also offer you success proven merchandising ideas and placement programs that will help you to locate Cornelius beverage equipment in retail accounts. Complete repair and installation service by facto- ry trained personnel is available at Authorized Service Centers. Addresses are available at your request. Spare parts may also be ordered from our Authorized Service Cente
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TABLE 1. SPECIFICATIONS Model Numbers (Standard Assemblies W/O Optional Kits) Domestic Units: Beverage Control Panel (one carbonator) Requiring Connection to one Post-Mix Dispenser 1416 Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser 0516 Export Units: Beverage Control Panel (one carbonator) Requiring Connection to One Post-Mix Dispenser 1548 Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser 0187 Overall Dimension: Width
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INSTALLATION This manual is intended to assist the installer and If your Beverage Control Panel Assembly is service personnel in the installation, operation, and equipped with either or both the optional air maintenance procedures to be performed on the compressor kit or the water pressure booster kit, Beverage Control Panel Assembly (see Figure 1 and dedicated properly grounded electrical outlets with applicable Figure 3, 4, 5, or 6). proper electrical requirements must also be located close t
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6. Connect one end of TUBE ASS’Y (item 33) to CONNECTING SUGAR–BASE SYRUP TANKS water surge tank elbow assembly 3/8–inch flare CO LINES TO BEVERAGE CONTROL 2 (5/8–18) fitting as shown in applicable Figure 3, PANEL ASSEMBLY CO MANIFOLD 2 4, 5, or 6. Seal connection with TAPERED (see Figure 7) GASKET, BLACK (item 4). 1. Using .265 I.D. tubing, fittings, gas quick 7. Connect other end of tube assembly to water disconnects, and tubing clamps, provided in the manifold assembly 3/8–inch flare (5/8–18
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Center–Island and Second Dispenser Installation 2. Make sure all shutoff valves on water manifold with Optional Syrup Tanks Hookup (see Figure assembly and water filter assembly are in NO TAG) ‘‘OFF’’ position. Connect CO , plain water, carbonated water, and 2 IMPORTANT: DO NOT operate carbonator(s) syrup lines between Beverage Control Panel water pump(s) or water pressure booster system Assembly, the Post–Mix Dispensers, and other (if applicable) water pump with no water in the equipment to
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A. Locate two full CO cylinders in upright B. Adjust two Primary CO regulators to 2 2 positions next to the CO mounting 105–PSI (7.24 Bars). Pull up on 2 bracket. Fasten CO cylinders with safety carbonator(s) tank(s) relief valve(s) for 2 chain. approximately two seconds to bleed air from tanks. B. Connect two CO lines from Beverage 2 C. Adjust secondary CO regulator assembly 2 Control Panel Assembly two primary CO 2 CO regulator with 100–PSI (6.9 Bars) 2 regulators to the CO cylinders. 2 gauge
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A. Connect bulk syrup tank into system. CHECKING ENTIRE SYSTEM FOR SYRUP, CO GAS, AND PLAIN AND 2 B. Connect three other flavors syrup tanks CARBONATED WATER LEAKS into syrup systems. Check entire system for syrup, CO gas, and plain 2 18. Installation Using Optional Syrup Tank Kit and carbonated water leaks and repair if evident. (P/N 0673) (see Figure 7.) SEALING ENDS OF FLOOR CHASE (IF A. Connect four syrup tanks into syrup APPLICABLE) systems. 1. Pack ends of floor chase with paper to within
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*BEVERAGE CONTROL PANEL MODEL 0817 AND 0516 ARE EQUIPPED WITH TWO CAR- BONATOR ASSEMBLIES. MODEL 1416 AND 1548 ARE EQUIPPED WITH ONE CARBONA- TOR ASSEMBLY. WATER SYSTEM SURGE TANK SECONDARY CO 2 REGULATOR PANEL ASS’Y CO SWITCHOVER 2 CARBONATOR VALVE ASS’Y(2) PLUG FIGURE 1. STANDARD BEVERAGE CONTROL PANEL ASS’Y 9 0713
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WATER PRESSURE BOOSTER SYSTEM PRESSURE SWITCH WATER TANK WATER SURGE TANK OPTIONAL WATER PRESSURE BOOSTER KIT OPTIONAL PRIMARY CO REGULATOR 2 ASS’Y KIT OPTIONAL AIR COMPRESSOR KIT OPTIONAL SYRUP TANKS KIT OPTIONAL WATER PRESSURE REGULATOR KIT FIGURE 2. BEVERAGE CONTROL PANEL ASSEMBLY (WITH ALL OPTIONAL KITS INSTALLED) 10 0713
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OPTIONAL WATER PRESSURE BOOSTER KIT LINE LEGEND PLAIN WATER CARBONATED WATER SHUTOFF VALVE PRESSURE SWITCH CHECK WATER VALVE SURGE TANK WATER PUMP (90–GPH) (341–LPH) WATER TANK SERVICE VALVE SERVICE VALVE TO POST–MIX DISPENSER CARBONATED WATER TANK NOTE: THIS TUBE ASS’Y IS CONNECTED WHEN OPTIONAL WATER PUMP WATER PRESSURE BOOSTER KIT IS NOT USED. CARBONATOR DOUBLE VENTED CHECK VALVE(2) WATER PRESSURE GAUGE CAPPED COFFEE SHUTOFF STANDARD MACHINE/SEASONAL VALVE(7) TUBE ASS’Y DRINKS (SEE NOTE) WA
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OPTIONAL WATER PRESSURE BOOSTER KIT LINE LEGEND PLAIN WATER CARBONATED WATER SHUTOFF VALVE PRESSURE SWITCH CHECK WATER VALVE SURGE TANK WATER PUMP (90–GPH) (341–LPH) WATER TANK SERVICE VALVE SERVICE VALVE TO POST–MIX DISPENSER CARBONATED WATER TANK NOTE: THIS TUBE ASS’Y IS CONNECTED WHEN OPTIONAL WATER PUMP WATER PRESSURE BOOSTER KIT IS NOT USED. CARBONATOR DOUBLE VENTED CHECK VALVE(2) WATER PRESSURE GAUGE CAPPED COFFEE MACHINE/SEASONAL DRINKS SHUTOFF VALVE(7) WATER PRESSURE REGULATOR OPTIONAL
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OPTIONAL WATER PRESSURE BOOSTER KIT LINE LEGEND PLAIN WATER CARBONATED WATER NOTE: THIS TUBE ASS’Y IS SHUTOFF CONNECTED WHEN OPTIONAL VALVE PRESSURE WATER PRESSURE BOOSTER SWITCH KIT IS NOT USED. CHECK WATER VALVE SURGE TANK WATER PUMP (90–GPH) (341–LPH) WATER TANK SERVICE VALVE SERVICE TO POST–MIX VALVE DOUBLE VENTED DISPENSER CHECK VALVE(2) CARBONATED WATER TANK WATER PUMP CARBONATOR CARBONATOR WATER PRESSURE GAUGE COFFEE STANDARD MACHINE/SEASONAL SHUTOFF TUBE ASS’Y DRINKS VALVE(7) (SEE NOTE
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OPTIONAL WATER PRESSURE BOOSTER KIT LINE LEGEND PLAIN WATER CARBONATED WATER SHUTOFF VALVE PRESSURE SWITCH CHECK WATER VALVE SURGE TANK WATER PUMP NOTE: THIS TUBE ASS’Y IS (90–GPH) (341–LPH) CONNECTED WHEN OPTIONAL WATER PRESSURE BOOSTER WATER KIT IS NOT USED. TANK SERVICE VALVE SERVICE DOUBLE VENTED TO POST–MIX VALVE CHECK VALVE(2) DISPENSER CARBONATED WATER TANK WATER PUMP CARBONATOR CARBONATOR WATER PRESSURE GAUGE COFFEE MACHINE/SEASONAL SHUTOFF DRINKS VALVE(7) WATER PRESSURE REGULATOR OPTI
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AIR COMPRESSOR KIT (OPTIONAL) CONDENSATION DRAIN TUBE CONDENSATION TANK CONNECT TO CARBONATORS CO REGULATOR ASS’Y 2 TO CO CYLINDER CO /AIR CHANGEOVER 2 2 KIT (OPTIONAL) VALVE SUGAR BASED SYRUP (60–PSI) (4.14 BARS) DIET SYRUP (12–PSI) (.83 BARS CO CHECK VALVE 2 SYRUP TANK KIT (OPTIONAL) CO /AIR CHANGEOVER 2 VALVE TANK CONNECTION BULK CO 2 CONNECT (STANDARD INSTALLATION) TO SHAKE DISPENSING MACHINE STATIONS TO CO /AIR CHANGEOVER 2 DISPENSERS VALVE FROM BULK SYRUP TANK (STANDARD AIR PRESSURE FIN
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16 0713 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 COKE BULK TANK FIGURE 8. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION WITH OPTIONAL SYRUP TANKS HOOKUP) SPRITE DIET ORANGE COKE COKE COKE COKE
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17 0713 CONN CONN NBR Part No. DESCRIPTION QTY. NBR Part No. DESCRIPTION QTY. 1 770409000 3/8 Swivel - 3/8 Barb Elbow 1 9 770403000 3/8 x 3/8 Barb Splice 1 311304000 Gasket 1 309852000 170 Oeitker Clamp 4 309852000 170 Oeitker Clamp 2 10 770621000 3/8 x 1/4 x 1/4 Barb Tee 1 2 770695000 1/2 x 3/8 x 3/8 Barb Tee 1 309852000 170 Oeitker Clamp 2 309852000 170 Oeitker Clamp 4 111353000 145 Oeitker Clamp 4 319681000 210 Oeitker Clamp 2 11 Installer Supplied 1 3 176206000 1/2 Nut 1 12 770305000 3/8 Swi
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18 partnum 1 2 3 4 1 6 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 COKE BULK TANK FIGURE 9. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER WITH OPTIONAL SYRUP TANKS HOOKUP SPRITE DIET ORANGE COKE COKE COKE COKE coke orange COKE coke diet sprite coke
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19 0713 CONN CONN NBR Part No. DESCRIPTION QTY. NBR Part No. DESCRIPTION QTY. 1 770409000 3/8 Swivel -///8 Barb Elbow 1 9 770403000 3/8 x 3/8 Barb Splice 1 311304000 Gasket 1 309852000 170 Oeitker Clamp 4 309852000 170 Oeitker Clamp 2 10 770621000 3/8 x 1/4 x 1/4 Barb Tee 1 2 770695000 1/2 x 3/8 x 3/8 Barb Tee 1 309852000 170 Oeitker Clamp 2 309852000 170 Oeitker Clamp 4 111353000 145 Oeitker Clamp 4 319681000 210 Oeitker Clamp 2 11 Installer Supplied 1 3 176206000 1/2 Swivel Nut 1 12 176025000
