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For Serial Nos.
510,000 & Higher
Part No. 103-9195 Rev. A
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WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition. ♦ Stop engine and wait for all moving parts to stop. Remove spark plug wire(s) or remove key before adjusting, servicing, or performing
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® EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark ® Parts Plus shipment of six (6) line items o
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble- free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance, and safety instructions, you
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TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol .................................................................................... 1 1.2 Training....................................................................................................... 1 1.3 Preparation..............................................................................................1-3 1.4 Operation..........................................................................................
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1. SAFETY This lawn mower meets or exceeds the CPSC blade safety requirements for walk- behind rotary mowers and the B71.4 specifications of the American National Standards Institute in effect at the time of production. Exmark designed and tested this lawn mower to offer reasonably safe service; however, failure to comply with the following instructions may result in personal injury. 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to
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1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate equipment when barefoot or when wearing open sandals. 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHA
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DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ Purchase and store gasoline only in an approved container. ♦ Always place gasoline containers on the ground away from your vehicle before filling. ♦ Do not fill gasoline containers inside a vehicle or o
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WARNING POTENTIAL HAZARD ♦ Hands, feet, hair, clothing, or accessories can become entangled in rotating parts. WHAT CAN HAPPEN ♦ Contact with rotating parts can cause traumatic amputation or severe lacerations. HOW TO AVOID THE HAZARD ♦ Do not operate the machine without guards, shields and safety devices in place and working. ♦ Keep hands, feet, hair, jewelry, or clothing away from rotating parts. 1.4.1 Give complete, undivided attention to the job at hand. 1.4.2 Mow on
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1.4.8 Do Not change the engine governor settings or overspeed the engine. Operating an engine at excessive speed may increase the hazard of personal injury. 1.4.9 Never attempt to make wheel height adjustments while the engine is running. 1.4.10 Start the engine carefully according to instructions with feet well away from the blades. 1.4.11 Keep hands, feet, and clothing away from rotating parts while the mower is being operated. Keep clear of the discharge opening at all times.
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1.5.5 Gasoline powered equipment or fuel containers should not be stored in a basement or any enclosed area where open pilot lights or heat appliances are present. 1.5.6 Maximum mowing results and safety can only be achieved if the mower is properly maintained and operated correctly. 1.5.7 Check all bolts frequently to maintain proper tightness. 1.5.8 Keep all guards, shields and safety devices in place and in safe working condition. 1.5.9 Frequently check for worn or damaged com
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For Units with a Blade Brake Clutch PART NO.: 43-8480 LOCATION: Top RH Surface of Mower Deck For Units without a Blade Brake Clutch PART NO.: 39-5770 LOCATION: Top RH Surface of Mower Deck For Units with a Blade Brake Clutch PART NO.: 1-213240 LOCATION: Top Rear Surface of Mower Deck For Units with a For Units without a Blade Brake Clutch Blade Brake Clutch PART NO.: 103-6328 PART NO.: 103-6327 LOCATION: Top Surface
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2. SPECIFICATIONS 2.1 MODEL NUMBER: M216HSP; M216HSPC; M216KA; M216KASP; M216KASPC 2.2 ENGINE 2.2.1 Engine Specifications: See your engine owner's manual. 2.2.2 RPM (No Load): 3300 rpm 2.3 FUEL SYSTEM 2.3.1 Capacity: 4 qt. (3.8 liter) Kawasaki Units; 2.1 qt (2.0 liter) Honda Units 2.3.2 Type of Fuel: Use only clean, fresh, regular grade, unleaded gasoline with the pump sticker octane rating of 87 or higher. In countries using the research method, it should
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NOTE: You can adjust the handle height for comfortable operation. Stand behind the handle to determine the height. To adjust the handle height, position the carriage bolts into the upper, middle, or lower mounting holes in the handle latches and secure with the black knobs. 3. For units with Honda Engines: Slide the bag support rod through the bag alignment plate and into the upper, middle, or lower mounting holes in the handle and secure each end with a cap locknut (Fig. 1).
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3.3 Installing the Fuel Tank and the Fuel Line (Units with Kawasaki Engines Only) 1. Start the two self-tapping screws into the bottom of the fuel tank and then remove the screws (Fig. 3). 2. Hook the plastic clips on the front of the fuel tank onto the fuel tank bracket (Fig. 3). 3. Secure the fuel tank to the tank base with the two self-tapping screws (Fig. 3). Do not overtighten the screws. Fuel Tank Plastic Clips Fuel Tank Bracket Self Tapping Screw Tank
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2. Since the plug is slightly wider than the discharge tunnel opening, rotate the plug clockwise slightly while inserting it (Fig. 5). Note: Ensure that the arrow on the plug decal points upward. 3. Push the plug all the way in until the spring clip on the bottom of the plug clicks into place, locking the plug securely into the discharge tunnel (Fig. 6). Spring Clip Figure 6 4. Release the discharge door handle to lock the top of the plug. 3.5 Service the Engi
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Figure 8 4. OPERATION INSTRUCTIONS NOTE: Determine the left and right sides of the machine from the normal operating position. 4.1 CONTROLS 4.1.1 Familiarize yourself with the controls and operation of the unit. Carefully read the following information about the controls and their operation. 4.1.2 Blade Control Bail: Located on the upper handle as shown in Figure 9. When the blade control bail is depressed, the system senses that the operator is i
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Figure 10 For units with a Blade Brake Control: The throttle-choke control also includes an engine kill position. Moving the lever into the full rearward (Off) position will kill the engine. 4.1.5 Blade Control Lever (Blade Brake Clutch Units Only): The blade control lever is located on the right side of the handle next to the Blade Control Bail as shown in Figure 10. Moving the blade control lever into the full forward position while depressing the blad
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expect to use in 30 days. Using unleaded gasoline results in fewer combustion deposits and longer engine life. NOTE: Do not add oil to the gasoline. NOTE: Do not use methanol, gasoline containing methanol, gasohol containing more the 10% ethanol, premium gasoline or white gas. Using these fuels can damage the engine’s fuel system. NOTE: Do not use gasoline that has been stored since the last mowing season or longer. 1. Clean around the fuel tank cap (Fig 12 & 13).
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Before attempting to operate the unit, refer to Section 1 (Safety) and follow all safety, operating, and preparation guidelines as stated in that section. 4.3.2 Starting the Engine 1. Connect the wire to the spark plug (For Honda Units: See Figure 12, For Kawasaki Units: See Figure 14). Figure 14 (Kawasaki Units Only) 2. Open the fuel valve (Kawasaki Units: See Figure 4, Honda Units: See Figure 11). 3. Move the throttle-choke control to the (Choke) p
