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FRONTRUNNER TM
AIR-COOLED MODELS
For Serial Nos.
790,000 & Higher
Par t No. 4500-497 Rev . A
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W ARNING CALIFORNIA Pr oposition 65 W ar ning T he engine exhaust fr om this pr oduct contains chemicals kno wn to the State of Calif or nia to cause cancer , bir th defects, or other r epr oducti v e har m. Important: W hen the mo w er is used or operated on an y Calif or nia f or est, br ush or g rass co v er ed land, a w or king spar k ar r ester must be attached to the muf fler . If not, the operator is violating state la w , Section 4442 Public R esource Code. T o acquir e a spar k ar r est
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Introduction CONGRATULATIONS on the purc hase of y our Exmark Mo w er . T his product has been carefully designed and man ufactured to gi v e y ou a maxim um amount of de pendability and years of trouble-free operation. T his man ual contains operating, maintenance , adjustment, and safety instr uctions for y our Exmark mo w er . BEFORE OPERATING Y OUR MO WER, Figure 1 CAREFULL Y READ THIS MANU AL IN ITS ENTIRETY . 1. Model and serial number location By follo wing the operating, maintenance , an
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W eight T ransfer Spring Adjustment . . . . . . . . . . . . . . . 34 Contents Caster Pi v ot Bearings Pre-Load Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Clutc h Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Safety . . . . . . . . . . . . .
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Safety • Nev er let c hildren or untrained people operate Safety or ser vice the equipment. Local regulations ma y restrict the ag e of the operator . Safety Alert Symbol • T he o wner/user can prev ent and is responsible T his Safety Aler t Symbol ( Figure 2 ) is used both in for accidents or injuries occur ring to himself or this man ual and on the mac hine to identify impor tant herself , other people or proper ty . safety messag es whic h m ust be follo w ed to a v oid accidents Preparation
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Safety DANGER DANGER In cer tain conditions gasoline is extr emel y In cer tain conditions during fueling , static flamma ble and v apor s ar e explosi v e. electricity can be r eleased causing a spar k which can ignite gasoline v apor s. A fir e or A fir e or explosion fr om gasoline can bur n explosion fr om gasoline can bur n y ou and y ou, other s, and cause pr oper ty dama ge. other s and cause pr oper ty dama ge. • Fill the fuel tank outdoor s in an open • Al w ays place gasoline container
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Safety Operation • Be sure all dri v es are in neutral and parking brak e is eng ag ed before star ting engine . Use seat belts with the roll bar in the raised and loc k ed position. W ARNING • Nev er operate the mo w er with damag ed guards , Operating engine par ts, especiall y the shields , or co v ers . Alw a ys ha v e safety shields , muf fler , become extr emel y hot. Sev er e bur ns guards , switc hes and other devices in place and in can occur on contact and de bris, such as proper w ork
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Safety • Stop the blades , slo w do wn, and use caution when crossing surfaces other than g rass and when transpor ting the mo w er to and from the area to be mo w ed. • Be a w are of the mo w er disc harg e path and direct disc harg e a w a y from others . • Do Not operate the mo w er under the influence of alcohol or dr ugs . • Use extreme care when loading or unloading the mac hine into a trailer or tr uc k. • Use care when approac hing blind cor ners , shr ubs , trees , or other objects that
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Safety • Carefully release pressure from components with W ARNING stored energ y . T her e is no r ollo v er pr otection when the r oll • Disconnect batter y or remo v e spark plug wire bar is do wn. W heels dr opping o v er edges, before making any re pairs . Disconnect the ditches, steep banks, or w ater can cause neg ati v e ter minal first and the positi v e last. r ollo v er s, which may r esult in serious injur y , R econnect positi v e first and neg ati v e last. death or dr o wning . • U
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Safety W ARNING Hy draulic fluid escaping under pr essur e can penetrate skin and cause injur y . F luid accidentall y injected into the skin must be surgicall y r emo v ed within a few hour s by a doctor f amiliar with this f or m of injur y or gang r ene may r esult. • Mak e sur e all h y draulic fluid hoses and lines ar e in good condition and all h y draulic connections and fittings ar e tight bef or e appl ying pr essur e to h y draulic system. • K eep body and hands a w ay fr om pinhole le
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Safety Safety and Instructional Decals • K ee p all safety signs legible . R emo v e all g rease , • New safety signs ma y be obtained from dir t and debris from safety signs and instr uctional y our authorized Exmark equipment dealer or labels . distributor or from Exmark Mfg . Co . Inc . • R e place all w or n, damag ed, or missing safety • Safety signs ma y be affix ed b y peeling off the signs . bac king to expose the adhesi v e surface . Apply only to a clean, dr y surface . Smooth to remo
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Safety 109-2355 109-2356 1. Fast 3. Neutral 2. Slow 4. Reverse 107-2102 109-2357 1. Fast 4. Reverse 2. Slow 5. Park Brake—Release 3. Neutral 6. Park Brake—Engage 107-21 12 12
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Safety 109-2358 109-2377 109-7413 1. Cylinder—extend 4. Slow 2. Cylinder—retract 5. Choke—on 3. Fast 6. Choke—of f 109-7949 109-2396 1 16-0404 13
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Safety 1 16-1003 109-2360 14
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Specifications Specifications Model Numbers Serial Nos: 790,000 and Higher FR27K C; FR31BV Systems Safety Interlock System • PTO m ust be diseng ag ed, brak e eng ag ed, and Engine motion control lev ers out (neutral loc k) to star t engine . (It is not necessar y for the operator to be • Engine Specifications: See y our Engine Owner’ s in the seat to star t the engine .) Man ual • Operator m ust be in seat when PTO is eng ag ed, • RPM: Full Speed: 3750 ±50 RPM (No Load) brak e is diseng ag ed,
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Specifications • Mounting: Hing ed to tilt up for access to T ires & Wheels h y draulic pumps , batter y and other components . Dri v e F r ont R ear Caster T he seat is held in the tilted position with a Caster (Dual T ail linkag e . Adjustable fore and aft seat trac k. W heel) • Ar mrests: Standard seat: foam padded flip-up Pneumatic Semi- Semi- ar mrests . Optional suspension seat: molded (Air -Filled) Pneumatic Pneumatic adjustable flip-up ar mrests . Quantity 2 2 2 • Seat Safety Switc h: In
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Specifications • Cutting Height Adjustment: Adjusts from 1 1/2 Minimum T urning Radius inc hes (3.8 cm) to 5 inc hes (12.7 cm) infinitely 55.25 inc hes (140.3 cm) v ariable . • Mulc hing Kit: Optional Curb W eight: • Bag g er : Optional Without dec k 911 lb (413 kg) 52 inc h Dec k 1303 lb (591 kg) Dimensions 60 inc h Dec k 1348 lb (611 kg) 72 inc h Dec k 1397 lb (634 kg) Overall W idth: 52 inch 60 inch 72 inch Deck Deck Deck T orque Requirements Without 49.0 inc hes 49.0 inc hes 53.0 inc hes Bol
Resumo do conteúdo contido na página número 18
Operation Product Overview Operation Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. Controls Motion Control Levers T he motion control lev ers located on eac h side of the console control the forw ard and rev erse motion of the mac hine . T he lev ers control the flo w of h y draulic oil from the h y drostatic pump to the dri v e wheel motor for eac h side . Mo ving the lev ers forw ard or bac kw ard tur ns the wheel on the same side forw ard or in
Resumo do conteúdo contido na página número 19
Operation Push the lev er forw ard and do wn to diseng ag e the Drive Wheel Release V alves brak e . Located on the top left front cor ner of h y drostatic T he unit m ust be tied do wn and brak e eng ag ed when pumps . transpor ting . Dri v e wheel release v alv es are used to release the h y drostatic dri v e system to allo w the mac hine to be Ignition Switch pushed without the engine r unning . Located on right fuel tank console . With a 5/8 inc h wrenc h, tur n both v alv es one tur n count
Resumo do conteúdo contido na página número 20
Operation R efer to the Maintenance section and perfor m all the Starting the Engine necessar y inspection and maintenance ste ps . 1. Mo v e the motion control lev ers out to the neutral loc k position. Operating Instructions 2. Pull up and bac k on the parking brak e lev er to eng ag e the parking brak e . Raise the Rollover Protection System 3. Push in on the PTO switc h to the “STOP” (ROPS) position. Important: Lo w er the r oll bar onl y when Note: It is not necessar y for the operator to b