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Innovative Foodservice Equipment Custom
Designed for Performance, Service and Value.
Convection Heated Holding Cabinets
OPERATION & MAINTENANCE MANUAL
MODELS:
CA34-CV9
CA43-CV7 or CV13
CA70-CV16 or CV32
CA34-CVMP4
CA43-CVMP6
CA70-CVMP12
CS34-CH9
CS43-CH7 or CH13
CS72-CH16 or CH32
CS34-CHUS4
CS43-CHUS6
CS70-CHUS15
CS43-CVMP6-SB
CS61-CVMP12-SB
CS71-CVMP15-SB
P/N 780085 1/06
Phone: +1 (214) 421-7366
Fax: +1 (214) 565-0976
BevLes
Toll Free: +1 (800) 441-1601
Website: www.BevLes.com
729 Third Avenue
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TABLE OF CONTENTS 1 WARRANTY 3 2 GETTING STARTED 4 2-1 INTRODUCTION 4 2-2 MODELS 4 2-3 UNPACKING 4 2-4 SETTING-UP 5 2-5 CLEANING. 5 3 OPERATION 6 3-1 OPERATING CONTROLS AND COMPONENTS 6 3-2 OPERATIONAL PROCEDURES 6 4 CARE OF YOUR UNIT 7 4-1 ASSISTANCE 7 4-2 SAFETY AND HEALTH 7 4-3 CLEANING 7 4-4 MODEL SPECIFICATIONS 7 5 TROUBLESHOOTING 7 5-1 TROUBLESHOOTING 7 5-2 TROUBLESHOOTING TABLE 8 6 MAINTENANCE 9 6-1 REPLACING PARTS 9 6-1a REMOVING THE TOP MOUNTED HEATING MODULE 9 6-1b REMOVING THE FRONT P
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1. WARRANTY BEVLES COMPANY LIMITED WARRANTY 729 Third Avenue * Dallas, TX 75226 Phone: +1 (214) 421-7366 Fax: +1 (214) 565-0976 1. Bevles warrants to the original purchaser that on the date the equipment is shipped (sold), it will be s the warranty period printed , below any part that has a defect in material or workmanship that was present when the product shipped from Bevles, and which manifests itself during the warranty period under normal use and service. ! Parts: wo* T years from date of o
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2. GETTING STARTED 2-1 INTRODUCTION BEVLES Heated Holding Cabinets are quality built equipment designed to hold prepared foods at a safe temperature (no less than 140°), with or without humidity. These cabinets have a wide range of applications for both institutional and commercial foodservice operations This manual has been prepared so that all personnel responsible for the operation and maintenance of this equipment will have a thorough understanding of its operation and use. We recommend that
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2-4 SETTING-UP Locate your holding cabinet in an area where the doors can be opened without impeding your operation and where loading and unloading product will be easy. **WARNING: A clearance of at least four (4) inches is required between the top of full size units (models beginning with CA70) and any other equipment or surfaces to allow air to circulate to the motor air vents. Do not set anything on top of these units. Proper operation of the unit requires that it be level and that it be plug
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10. Clean all pieces thoroughly and carefully with soapy water and soft cloths. **NOTE: Neverusesteelwoolorcausticcleaningcompounds. **CAUTION: Avoid splashing water or any other liquid into the heating module to prevent possible damage to electrical components. Reassembly Steps: 1. Replace door latches (Fig.5): 1a. Wrap the flat metal latch spring lip around the front edge of the door between the two latch butts. 1b. Place the latch plate with the flat side out over the flat metal latch spring
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4. CARE OF YOUR UNIT As with any piece of quality equipment, your BEVLES Heated Holding Cabinet requires regular care and maintenance. The most vital procedure is the regular and thorough cleaning of the entire unit. For your assistance, we have included the following sections in this manual: 2-4 Setting Up 5 Troubleshooting 7-6 Parts List 2-5 Cleaning 6-1 Replacing Parts 8-1 Wiring Diagrams 4-1ASSISTANCE BEVLES is proud of each quality-built cabinet. Should you ever need assistance, parts or ad
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4. If you are unable to locate the problem in the table or if the solutions listed don't work, please call the BEVLES manufacturing facilities for assistance at (800) 441-1601. You will need to provide the factory personnel with the following information: 1. The product model and serial numbers. 2. The specific nature of the problem. In some cases it will be beneficial to also have the actual operator of the equipment available to answer questions. 5-2 TROUBLESHOOTING TABLE Problem Possible Caus
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6. MAINTENANCE **CAUTION: All maintenance on BEVLES Heating Holding Cabinets should be performed by trained personnel using only quality BEVLES parts. 6-1 REPLACING ARTS P ter Af using the roubleshooting T able t (section 5-2) to determine the solution, refer to the appropriate section . below The tools and equipment needed for each repIacement procedure are listed at the beginning of that procedure. 6-1a. Removing the top mounted heating module. Required: No tools required 1. Unplug unit from p
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5. Feed the wires of the replacement indicator lamp module through the opening and snap the new indicator lamp module into place. 6. Reconnect wiring with each of the two new wires going to a different wire nut (it doesn't matter how you match the new module wires). Re-tape over wire nuts and wires. WARNING: ** Be sure to correctly match the other wires that were connected at the two wire nuts. 7. Replace the front panel (section 6-1b). 6-1d. Replacing the thermostat indicator lamp module. Requi
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6.1f. Replacing the thermometer. Required: Crescent or standard 3/4" wrench 1. Remove front panel as found in section 6-1b. 2. Use a crescent or standard 3/4" wrench to loosen the thermometer mounting nut that holds the thermometer in place on the back of the front panel. (Fig. 16) 3. Remove the nut, washer and retaining bracket and pull thermometer out the front of the panel. 4. Replace retaining bracket and insert new thermometer into opening. **NOTE: Align thermometer so that the 150° reading
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6-1h. Replacing the power cord for a CA43. Required: Medium (6”) phillips screwdriver, Medium (6") flathead screwdriver, Wiring markers (color or number codes), Electrical tape , Wiring diagram for CA43(see step 10) 1. Remove the back panel of the module by removing the five phillips head screws and gently lifting out the back panel. Lay the panel on a clean work surface. (Fig. 22) (0) (4) (5) (1) Cooling Klixon Fan Figure 20 (Grd) Thermostat (2) (3) Power Cord (0) (5) (0) Heating (1) (4) (1) Fa
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Figure 24 Figure 25 Figure 26 (0) (1) (0) (0) (5) (1) Cooling (0) (1) (5) Power (1) (0) Fan (Grd) Indicator Lamp (4) (5) (1) Thermostat (2) (3) Fan (2) Thermostat Blower (3) Power Switch Heating Klixon Indicator Lamp Power Cord (4) Element (1) Thermostat Diagram 3 Figure 27 Figure 28 Figure 29 6-1i. Replacing the thermostat for a CA70. Required: Small flathead screwdriver, Medium (6") flathead screwdriver, Medium (6") phillips screwdriver, Wiring markers (color or number codes), Electrical tape,
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7. Pull the copper thermostat probe and tubing from the fan blower motor assembly area through the opening to the front cover (it may be necessary to feed the probe, into the bottom of the assembly area under the fan blower to achieve the correct angle). (Fig. 31) **NOTE: DO NOT bend or kink the copper tubing when replacing the thermostat probe. 8. Disconnect wires from rear of thermostat by reversing screw terminals with a flathead screwdriver. 9. Connect wires to the rear of a new thermostat u
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8. Remove the two screws and nuts securing the clips that attach the copper thermostat probe to the motor bracket. Use a medium flathead screwdriver. (Fig. 38) 9. Pull copper probe and tubing from fan blower motor area through the opening to the front panel. **NOTE: DO NOT bend or kink the copper tubing when replacing the thermostat probe. 10. Disconnect wires from rear of thermostat by reversing screw terminals with a flathead screwdriver. 11. Connect wires to the rear of a new thermostat unit
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6-1k. Replacing the fan blower motor assembly. Required: Medium (6") flathead screwdriver, Medium (6”) phillips screwdriver, Crescent or standard wrench, Wiring markers (color or number codes), Electrical tape 1. Remove top mounted heating module as found in section 6-1a. 2. Remove the fan blower motor assembly cover (on the left side of module as you are facing the front panel) by removing the two front and two rear screws with a medium (6”) flathead screwdriver. (Fig. 40) 3. Pry off fan blower
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12. For CA70 units, secure fan blower motor bracket with the four phillips screws. Reattach thermostat probe clips with two flathead screws. **NOTE: DO NOT kink or bend the copper probe or tubing. 13. For CA43 units, reattach thermostat probe clips with two flathead screws. **NOTE: DO NOT kink or bend the copper probe or tubing. Secure fan blower motor bracket with the four flathead screws. 14. Reconnect existing wires to new motor wires. It is not important which new wire is matched with which
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6-1m. Replacing the High-temperature safety thermostat. Required: Medium (6”) flathead screwdriver, Medium (6") phillips screwdriver, Crescent wrench 1. Remove top mounted heating module as found in section 6-1a. 2. Remove four screws that secure the air deflector housing (on your right as you are facing the front of heating module) to the module with a medium (6”) flathead screwdriver. 3. Gently lift the air deflector housing to access the nuts and connecting wires to the high temperature safet
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7. REPLACEMENT PARTS Use only BEVLES replacement parts in repairing your unit. This assures you of continued high quality performance. 7-1 HOW TO ORDER To determine the parts you need: 1. Use the drawings found in section 7-5 and refer to the parts list in section 7-6 to determine the BEVLES part numbers you need. 2. Note the model number, serial number and the date of manufacture of your unit from the serial number label (located in the top right front comer of the right side of the unit). 3. C
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CA70 MODELS 7-5a. Heating Module for CA70 Models 7-5b. Cabinet Assembly for CA70 Models Drawing Drawing Description Description Reference Reference Number Number 1 Heating Module 1 Heating Module 1A Heating Module, MP 1A Heating Module, MP 1B Heating Module, HW 1B Heating Module, HW 2 Front Control Panel 2 Cabinet Assembly 2A Front Control Panel, MP 2A Cabinet Assembly, MP 3 Sheet Metal Screw, #10 x ½ s/s phillips 3 Dutch Door, Upper 4 Flat Washer, AN960-ClOL sls 3A Dutch Door, Upper for MP 5 Th