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TM
Excellence in Motion
T M
mICROSTEPPING
Operating
Instructions
TM
34
MICROSTEPPING
TM
42
MICROSTEPPING
www.imshome.com
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MDriveAC Plus Motion Control Hardware Reference Change Log Date Revision Changes 03/07/2006 R030706 Initial Release 04/13/2006 R041306 Corrected Motor+Driver weight specification for MDM34AC Plus, added notes on recommended mating connector for the M23 19-pin connector P1. Added MD-CS10x-000 and MD-CS-20x-000 To Appendix C. 05/04/2006 R050406 Removed Ambient Temperature Specification 05/25/2006 R052506 Replaced USB to SPI Cable Driver Installation with instructions relavent to Windows XP Servic
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Important information The drive systems described here are products for general use that conform to the state of the art in technology and are designed to prevent any dangers. However, drives and drive controllers that are not specifically designed for safety functions are not approved for applications where the functioning of the drive could endan- ger persons. The possibility of unexpected or un-braked movements can never be totally excluded without additional safety equipment. For this re
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Table Of Contents Getting Started: MDriveAC Plus Microstepping ..........................................................................1-1 Before You Begin ....................................................................................................................... 1-1 Connecting AC Power ............................................................................................................... 1-1 Connect Opto Power and Logic Inputs ..............................................
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Section 2.3: Using the IMS SPI Motor Interface ........................................................................2-12 Installation .............................................................................................................................. 2-12 Configuration Parameters and Ranges ..................................................................................... 2-12 Color Coded Parameter Values ...........................................................................
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Appendix D: Interfacing the Internal Differential Optical Encoder ........................................ A-23 Factory Mounted Encoder .......................................................................................................A-23 General Specifications .............................................................................................................A-23 Pin Configuration ....................................................................................................
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Figure B.2: Lead Screw System Inertia Considerations ............................................................A-10 Figure B.3: Rack and Pinion System Inertia Considerations ....................................................A-11 Figure B.4: Conveyor System Inertia Considerations ...............................................................A-11 Figure B.5: Rotary Table System Inertia Considerations ..........................................................A-12 Figure B.6: Chain Drive System
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WARNING! The MDrive has Getting Started components which are sensitive to MDriveAC Plus Microstepping Electrostatic Discharge (ESD). All handling should be done at an ESD protected workstation. Before You Begin The Quick Start guide is designed to help quickly connect and begin using your MDriveAC Plus Microstepping integrated motor and driver. The following examples will help you get the motor turning for the first time and introduce you to the basic settings of the drive. Tools and
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WARNING! Because the MDrive consists of two core components, a drive and a motor, close attention must be paid to the thermal environment where the device is used. See Thermal Specifications. Figure GS.2: MDriveAC Plus CD Connecting Parameter Setup Cable Connect the Host PC to the MDriveAC Plus Microstepping using the IMS Parameter Setup Cable or equivalent. Install the IMS SPI Motor Interface The IMS SPI Motor Interface is a utility that easily allows you to set up the parameters of yo
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TM Excellence in Motion T M mICROSTEPPING Part 1: Hardware Specifications Section 1.1: MDrive34AC Plus Microstepping Product Introduction Section 1.2: MDrive34CAC Plus Microstepping Detailed Specifications Section 1.3: MDrive42AC Plus Microstepping Product Introduction Section 1.4: MDrive42AC Plus-65 Microstepping Detailed Specifications Part 1: Hardware Specifications 1-3
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Page Intentionally Left Blank MDriveAC Plus Microstepping Hardware - Revision R031808 1-4 Relevant to Firmware Version 3.0.02
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SECTION 1.1 Introduction to the MDrive34AC Plus Microstepping The MDrive34AC Plus Microstepping high torque inte- grated motor and driver is ideal for designers who want the simplicity of a motor with on-board electronics. The inte- grated electronics of the MDrive34AC Plus eliminate the need to run motor cabling through the machine, reducing the potential for problems due to electrical noise. The unsurpassed smoothness and performance delivered by the MDrive34AC Plus Microstepping are ac
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20 Microstep Resolutions up to 51,200 Steps Per Rev Including: Degrees, Metric, Arc Minutes Optically Isolated Logic Inputs will Accept +5 to +24 VDC Signals, Sourcing or Sinking Automatic Current Reduction Configurable: Motor Run/Hold Current Motor Direction vs. Direction Input Microstep Resolution Clock Type: Step and Direction, Quadrature, Step Up and Step Down Programmable Digital Filtering for Clock and Direction Inputs Available Options:
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WARNING! Because the SECTION 1.2 MDrive consists of two core MDrive34AC Plus Microstepping Detailed Specifications components, a drive and a motor, close attention must be paid to the thermal General Specifications environment where the device is used. See Electrical Specifications Thermal Specifications. Input Voltage (+VAC) Range (120 VAC MDrive) 95 to 132 VAC @ 50/60 Hz Input Current (120 VAC MDrive) 4.2 A Maximum Input Voltage (+VAC) Range (240 VAC MDrive) 95 to 264 VAC @ 50/60 H
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Motor Specifications Single Length Holding Torque 330 oz-in/233 N-cm Detent Torque 10.9 oz-in/7.7 N-cm 2 2 Rotor Inertia 0.01416 oz-in-sec /1.0 kg-cm Weight (Motor + Driver) 3.8 lb/2.9 kg Double Length Holding Torque 500 oz-in/353 N-cm Detent Torque 14.16 oz-in/10.0 N-cm 2 2 Rotor Inertia 0.02266 oz-in-sec /1.6 kg-cm Weight (Motor + Driver) 5.2 lb/3.5 kg Triple Length Holding Torque 750 oz-in/529 N-cm Detent Torque 19.83 oz-in/10.0 N-cm 2 2 Rotor Inertia 0.04815 oz-in-sec /3.4 kg-cm Weight (Moto
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Mechanical Specifications Dimensions in Inches (mm) 2.70 Connectors (68.4) P1 P3 Ø 0.87 (Ø 22.1) 0.71 P1 19-Pin M23 (18.0) Ø 0.87 6.47* Ø 0.22 (164.2) (Ø 22.1) (Ø 5.5) 5.76 (146.2) P3 3-Pin Euro AC 0.20 +0/-0.002 (5.0 +0/-0.05) 3.38 SQ. Ø 2.87 ±0.002 (85.8 SQ.) (Ø 73.0 ±0.05) 2.74 +0/-0.010 SQ. (69.58 +0/-0.25 SQ.) Control Knob Ø 1.90 (Ø 48.3) 0.63 +0/-0.017 (16.0 +0/-0.432) 3.46 (87.8) L MAX2 Dimensions in inches (mm) L MAX Motor Length LMAX1 LMAX2 (Single Shaft) (Control Knob) 7.1 (180.4) Sin
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Pin Assignment and Description P1 19-Pin M23 Connector - I/O and SPI Communications NEED A Pin Assignment - P1 I/O and SPI CABLE? Connections The following Pin # Function Description cordset is The signal applied to the Optocoupler Reference will available to determine the sinking/ or sourcing configuration of the inputs. interface to the 19-Pin M23 Pin 1 Opto Reference To set the inputs for sinking operation, a +5 to +24 VDC Connector: supply is connected. If sourcing, the Reference i
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P1 19-Pin M23 Connector - I/O, SPI Communications with Encoder Interface Option Pin Assignment - P1 I/O, SPI and Encoder Connections Pin # Function Description The signal applied to the Optocoupler Reference will determine the sinking/ or sourcing configuration of the inputs. Pin 1 Opto Reference To set the inputs for sinking operation, a +5 to +24 VDC supply is connected. If sourcing, the Reference is connected to Ground. Enable/Disable Input will enable or disable the driver output Pin
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NEED A Outside: Pins 1 -12 Inside: Pins 13 - 19 CORDSET? The following Pin 3 Pin 4 Pin 19 cordset is available to Pin 5 Pin 2 interface to the 19-pin M23 Pin 13 Pin 14 Connector: Pin 6 Pin 1 Pin 18 Straight Termination MD-CS100-000 Pin 12 Pin 15 Pin 7 Pin 11 Pin 17 Right Angle Termination MD-CS-101-000 Pin 10 See Appendix E for details. Pin 8 Pin 16 Pin 9 Figure 1.2.2: P1 Connector, Power and I/O P3 Connector - AC Power NEED A CORDSET? Pin Assignment - P3 AC Power The following Euro AC Ci