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the
®
Great Outdoors
Grill Company
Assembly and
Owner’s Manual
Portable
Gas Grill
6100Series
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY FOR YOUR SAFETY
If you smell gas: 1 Do not store or use gasoline or other
ammable vapors and liquids in the
1 Shut o gas to the appliance.
vicinity of this or any other appliance.
2 Extinguish any open ame.
3 Open lid.
2 A
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Table of Contents Page Number Chapte r 1 - INSTALLATION 4 Necessary Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Choosing a Safe Location . . . . . . . . . . . . . . . . . . . . . . . . . 4 Portable L.P. Gas Grills . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 L.P. Gas Dealer Instructions . . . . . . . . . . . . . . . . . . . . . . . 8 Chapter 2 -ASSEMBLY INSTRUCTIONS 9 Step 1 ( Identifying Parts ) . . . . . . . . . . . . . . . . . . . . . . . . . 10 Step 2 (As
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6000,7000,8000 Series Gas Grill Installation Chapter 1 Necessary Information to · Operating this or any gas-fired appliance in an enclosed area can produce a build-up Safely Use a Gas Grill of carbon-monoxide, which could result in injury or death. 2. Installation must conform with local The gas fuel used by this product is codes or, in the absence of local codes, with highly flammable and must be used in either the National Fuel Gas Code, ANSI a responsible and cautious manner. Z223.1, NFPA54 (
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9. Make sure that the heat shield and drip pan are in place under the grill bottom. · Heat and hot drippings from cooking food could damage the fuel supply system. IMPORTANT: NEVER leave a grill unattended when in use. Portable L.P. Gas Barbecue Grills WARNING: Do not use natural gas in an appliance designed for L.P. gas. Use only liquid propane (L.P.) gas in an appliance designed for L.P. gas. L.P. Gas Liquid Propane (abbreviated L.P.) gas is stored under high pressure inside a cylinder and wil
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4. The pressure regulator and hose assembly provided is factory set at an outlet Dual Burner pressure of 11 inches water column (.4 lb. Fuel-Control Valve per sq. Inch). WARNING: Any attempt to adjust the Type 1 Fuel Valve regulator is dangerous and could create a Regulator Orifice situation causing personal injury or property damage. Consult your L.P. gas dealer if you think the regulator is not working properly. L.P. GAS SUPPLY CYLINDER Fuel Supply Hose L.P. Cylinders can be obtained at the st
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terminating in a Type 1 L.P. gas-cylinder- percent full. valve outlet. AType 1 compatible cylinder c.) If the information in (a.) and (b.) Is not with a Type 1 cylinder valve has a positive followed exactly, a fire causing serious injury seating connection that does not permit gas or death may occur. flow until a positive seal has been obtained. The cylinder must be arranged for vapor withdrawal. It must also include a collar to TRANSPORTING A FULL CYLINDER protect the cylinder valve. A safety-r
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Take These Instructions to the L.P. Gas Dealer When using a cylinder exchange, be sure the The L.P. gas cylinder has a Type 1 cylinder exchanged cylinder is a Type 1 cylinder; a 510 valve with a back-check module in its outlet POL cylinder will not fit a Type 1 regulator. that will not permit gas to flow until an evacuation device is installed. To purge the L.P. gas cylinder, the back-check module must FILLING AND PURGING be opened with an evacuation device. TYPE 1 L.P. GAS CYLINDERS PURGING AND
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6000,7000,8000 Series Gas Grill Assembly Instructions Chapter 2 Tools needed to assemble grill: Getting Getting S Sttarted arted · flat-head screwdriver 1. 1. Please Please follow follow the the step steps s iin n the the order order that that · phillips-head screwdriver they they are are presented. presented. (For side burner equipped grills) 2. 2. Assemble Assemble the the grill grill where where you you plan plan to to use use it. it. · 3/8” open-end wrench* 3. 3. Y Yo ou u may may want want
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Assembly Step 1 - Identifying the Grill Parts Locate these parts: handle standoff (2) handle (1) grill lid (1) warming rack (1) grill bottom assembly (1) (burner cooking grids assembly Installed) 6000 series (1) all other models (2) grease pan (1) rock grate (1) heat shield (1) side table (2) pillar (1) (knobs, ignitor, valve, hose with regulator installed) base (1) (2 locking casters and 2 non-locking casters Installed) cylinder retainer wire (1) Not Pictured: NOTE: ceramic briquettes (1 pkg) N
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Assembly Step 2 - Attach the Base to the Pillar locking Tools Needed: caster 3/8” wrench 7/16” wrench back side of base, upside down USE HARDWARE BAG A : 1/4-20 hex nut (4) 1/4-20 x 3/4” bolt (4) LOCATE THESE PARTS: back side of pillar, upside down pillar assembly (1) 1. Lock the pre-assembled casters on base by pushing down on the latch. 2. Set the pillar upside down. 3. Set the base upside down onto the pillar bottom as shown, aligning the holes in the base with holes in the pillar. base assem
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Assembly Step 3 - Attach Grill Bottom to Pillar Tools Needed: back side of grill 3/8” wrench 7/16” wrench USE HARDWARE BAG B : 1/4-20 nut (4) 1/4-20 x 1” bolt (4) LOCATE THESE PARTS: grill bottom assembly (1) 1. Working from the back (open) side of the pillar, set the heat shield on top of the pillar. heat 2. Set the grill bottom on top of the heat shield. Line shield (1) up the burner tubes with the control valve orifices inside the pillar. Adjust the grill bottom and heat shield to line up the
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Assembly Step 3 - Continued IMPORTANT: Make sure the control valve ends are properly seated inside the burner tubes as shown. (The control valve ends are attached to the pillar; the burner tubes are attached and extend through the grill bottom.) Improper installation and connection of the burner tubes to the control valves is dangerous and may lead to damaging fire and personal injury. This illustration shows a proper connection. Venturi Valve 4. Locate the two black igniter wires beneath the gr
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Assembly Step 4 - Attach the Side Tables USE HARDWARE BAG C : Tools Needed: 1/4-20 x 3/4” bolt (8) 3/8” wrench 1/4-20 hex nut (8) LOCATE THESE PARTS: 7/16” side table (2) wrench 1. Insert the 3/4” bolts through the holes in the support brackets of the side table. NOTE: For grill models equipped 2. Attach the side table with a side burner, only the right side to the four holes table will be installed. Refer to the located in the side of instructions on the following pages for side burner installa
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Side Burner Installation Only for grills equipped with a side burner LOCATE THESE PARTS: The side burner installs in place of the left side table - attaching the side burner is the same as attaching a side table. You will use the bolts and nuts from hardware bag C, used in Step 4. side burner For side burner equipped models: table (1) 1. Insert the 3/4" bolts (from hardware bag C) through holes in the support arms of the side burner table. 2. Attach the side burner table to the four holes locate
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Side Burner Installation - Continued Only for grills equipped with a side burner Tools Needed: 4. Working below the side burner table, loosen the two screws that secure the brass burner. Phillips head screwdriver The burner tube should move freely - this is to allow space to install the side burner LOCATE THESE PARTS: valve. hardware bag 5. Locate the side burner valve / hose that is containing knob (1) connected to the main valve / regulator / and M4-.7x10 dual hose assembly. screws(2) HINT: Th
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Side Burner Installation - Continued Only for grills equipped with a side burner igniter electrode has been omitted for clarity 7. Insert the knob stem through the 8. Insert the orifice end of the control valve mounting hole in the control panel from into the burner tube. the back side. IMPORTANT: The valve orifice must seat properly into the burner tube. valve orifice properly seated into burner tube 9. Replace and tighten the screws that 10.Insert and tighten the screws through the secure the
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Assembly Step 5 - Assemble the Grill Lid USE HARDWARE BAG D : Tools Needed: 1/4” x 1-1/8” 1/4-20 hex flat-head hinge pin (2) nut (4) screwdriver standoff 7/16” gasket (2) wrench 1/4-20 x 5/8” hairpin (2) bolt (4) LOCATE THESE PARTS: handle standoff (2) handle (1) grill lid (1) 1. Position the back of the lid so that the rear holes are in line with the hinge struts on the back of the grill bottom. 2. Gently set the grill lid onto the grill bottom. 18
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Assembly Step 5 - continued 3. Hold the lid to align the hinge holes. 4. Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut. 4 4 5. After the hinge pin is in place, insert a hair pin through the hole of the hinge pin 5 5 to secure it. 3 3 HINT: There is an air space between the back of the lid and the grill bottom where you can install the pins. 6. Repeat for the opposite side. standoff standoff gasket grill lid 7. Raise the lid to attach the front h
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Assembly Step 6 - Installing the Internal Grill Parts No Tools are Needed. LOCATE THESE PARTS: rock grate (1) 1. Place Place the the single single rock rock grate grate into into the the grill grill bottom. bottom. ceramic briquettes (1 package) cooking grids 6000 series (1) all other models (2) warming rack (1) 2. Open Open the the p package ackage cont containing aining the the briquettes and place them on ceramic ceramic briquettes and place them on the the rock rock grate. grate. 20
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Assembly Step 6 - continued 3. It is important to properly arrange all the ceramic briquettes onto the rock grate to allow for good air flow during use. NOTICE THE SPACING: The proper amount of briquettes are supplied and there is no need to add more. Some space between the briquettes is necessary. 4. Set the porcelain coated cooking grids, side by side, on the front and back ledges formed inside the grill bottom for a level cooking surface. (6000 series grills are equipped with one large single
