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Use and Care Guide
®
LiquidPropaneGasGrill
KenmoreModelNo.415.16505900
Kmart item No.640-t 75289tt5
This Grill is for OutdoorUse Only
• Safety
• Parts
• Use and Care
• Read and follow all Safety, Assembly,
• Assembly
and Use and Care instructions in this
Guide before assembling and cooking
Assembly Questions.'?
with this grill.
Call t-800-241-7548
• Failure to follow all instructions in this
Use and Care Guide may lead to fire or Tools needed for assembly:
explosion, which could result in proper
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CALIFORNIA PROPOSITION65 ifyou smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other 3. Open lid. reproductive harm. 2. This product contains chemicals, including lead 4. if odor continues, keep away from the appliance and lead compounds, known to the State of and immediately call your gas supplier or your California to cause
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For Your Safety ...................................... 2 KENMORE GRILL WARRANTY Grill Service Center................................... 2 Product Record Information ............................ 2 One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship Safety Symbols ...................................... 2 within one year from the date of purchase, call 1-800-4-MY- Installation Safety Precautions .......................... 2 HOME% arrange for free r
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LP Tank *The LP tank used with your grill must meet the following requirements: *Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •LP tanks must be constructed and marked in accordance with appliance or in an enclosed area. specifications for LP tank of the U.S. Department of Transportation (DOT). See LP tank collar for marking. *LP tank valve must have: ,Ty
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LP Tank Exchange Connecting Regulator To The LP Tank •Many retailers that sell grills offer you the option of replacing 1.LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described inthe 3.Turn LP tank OFF
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Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP tank. 3.Completely open LP tank valve by turning OPD handwheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-800-4-MY-HOME. ° Hold coupling nut and regulator 4.Brush soapy solution onto areas where bubbles are shown in as shown for prop
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Safety Tips zL zL A Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious A When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. *Do not let children operate or play near grill. A If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an •Keep grill area clear and free from materials that burn. outdoor cooking gas appliance indoors is permiss
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Sideburner Match Lighting Main burner ignitor Lighting 1. Turn OFF all burner control valves. A Do not lean over grill while lighting. 1. Open lid during lighting. 2. Open sideburner lid (if equipped). 2. Turn ON valve from source or tank. Turn on gas at LP cylinder. 3. Push and turn Ignition Burner control knob to _ HI and 3.Place lit match near burner. immediately press and hold Electronic Ignition button. 4.Turn sideburner knob to 4. If ignition does NOT occur in 5 seconds, turn Left Burner c
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Turning Grill Off •Turn all knobs to OFF position. Turn LP tank off by turning cAuT,o. OPD handwheel clockwise to a full stop. Ignitor Check SPIDER ALERT! •Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector GAS COLLECTOR box or burner and electrodes. See "Troubleshooting" if no click or spark. Valve Check •important: Make sure gas is off at LP tank before checking valves. Knobs lock in OFF position. To check valves, first pu
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Food Safety Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner Food safety is a very important part of enjoying the outdoor assembly or if you have trouble igniting grill. cooking experience. To keep food safe from harmful bacteria, 1. Turn gas off at control knobs and LP cylinder. follow these four basic steps: 2. Remove cooking grate and heat tent. Clean: Wash hands, utensils, and surfaces with hot soapy water 3. Under grill remove grease cup, discon
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1 2 UPPER SUPPORT, F/ LEGS 80009811 39 1 DRIP PAN, F/SB 80006246 40 1 SIDEBURNER 80013817 2 1 LEG (WHEEL), LEFT, FRONT, 80009831 CURVED 41 1 ELECTRODE W/WIRE, F/ 80017658 SIDEBURNER 3 1 LEG (WHEEL), LEFT, BACK, 80009830 42 1 BURNER CLIP F/SIDE BURNER 80011110 STRAIGHT 4 1 SIDE BRACE F/TANK 80009815 RETAINER BRACKET 43 1 LID, F/SIDEBURNER 80013818 44 1 SIDEBURNER GRATE 80009728 5 2 BRACKET, TANK SUPPORT 80009834 6 1 LEG, RIGHT, FRONT, CURVED 80009819 45 2 HINGE, LOWER, F/TOP LID 80009944 46 1 HAN
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f g Left Leg i Placeoneupperlegas shown. NOTE:Leftfrontandleftbacklegsdonot havelegextenders.In front,attachupperleg, side braceandleftfrontleg(curve)with#10-24x1-1/4"screw and#10-24flange nut.Tighten screws. In back,attachupperleg,side braceandleftbackleg(straight)with #10-24x1-1/4"screw and#10-24flange nut. Do not tighten. i Attachsupportbracketinsecondholefrombottomof legwith hingepinsandhitchpins(A). Upper Leg Hitch Pin Qty.2 Hinge Pin ,SideBrace Qty.2 Left Back Leg _ /" i / / (Straight) ::
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Upper and lower Front Panel and Top brace j Lay front legs down on the floor. Fit upper front panel between legs.Attach with 2" hinge pins and hitch pins. iAttach lower front panel with #10-24x2" machine screws and #10-24 flange nuts. Attach top brace with #10-24x2" machine screws and #10-24 flange nuts. Right leg #10-24 Left leg HitchQty. Pin2 assem_ Flange Nut assembly Qty. 8 #10-24x2" Machine Screw / Top brace Hitch Pin Pin #10-24x2" 2" Hinge Pin Machine Screw 2" Hinge Pin Qty.8 Qty.2 f Lower
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Tank Exclusion Hank tank exclusion wires onto lower front panel brackets, attach other ends to back brace with #8-32X3/8" sheet metal screws. #8-32X3/8" Sheet Metal Screw Qty.2 BackBrace Wheels Turn assemblyupside down. i_ Insert axle rodthrough wheel, legs and otherwheel. Attach with awheel bushing and hitchpin. Wheel Axle Rod Hitch Pin / / Hitch Pin Wheel Bushing Qty.1 Qty.1 ./ Wheel Bu: Wheel "Cone" side of wheel against leg 464722309°464722509,15
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Control Paneland Firebox Support _] Stand cart upright. In front, fit control panel between left and right legs. Insert #10-24x2" machine screws to hold panel in place. Place upper firebox supports onto screws making sure angle side is facing the front and attach with # 10-24 flange nuts. In back, attach upper firebox support with #10-24x2" machine screws and # 10-24 flange nuts. #10-24x2" MachineScrew AngleEdge f Control panel f Left firebox support #10-24x2" MachineScrew Qty.8 #10-24 FlangeNut
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Heat Shield Attach heat shield with #10-24xl/2" machinescrewsand #10-24flange nuts. Tank Retainer Insert tank retainer into side brace andsecurewith #10-24x3/8" wing screw. eat shield #10-24 #10-24xl/2" Machine Screw Flange Nut Qty.2 Qty. 2 #10-24x3/8" ........... #10-24x3/8" Wing Screw Wing Screw Qty.1 Tank retainer...... Front Panel Handleand Condiment basket Attach front panel handleto upper frontpanel using #10-24flange nuts(A). Attach condiment basket to upperfront panelas shown ( B). #10-2
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Burner and Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24xl/2" machine screws (A). i Inside firebox, insert heat diffuser supports with 5x15 fiber washers to firebox through sides of firebox, then secure with #10-24 flange nuts on outside of firebox (A). Place firebox on cart. Make sure burner tubes are correctly engaged with valves. If burner is not level from left to right, adjust the two screws attach
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Right Side Shelf and Side Burner Support Shelf I ] Attach mounting brackets to Right Side Shelf with #8-32x3/8" sheet metal screws and side shelf bushings (A). Note: Do not overtighten the screws. Insert mounting brackets into Side Burner Shelf Support, and secure with #10-24x1/2" machine screws (B). ;_] Attach Right Side Shelf and Side Burner Support Shelf to front of leg with 1/4"-20x1/2" machine screws. Back of leg with 114"-20x1-114"machine screws and 1/4"-20 flange nuts. B A Side Shelf Bush
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Sideburner [ Attach sideburner valve with #8-32x3/8" machine screws. Attach sideburner panwith #8-32x3/8" sheet metal screws and 5x9 fiber washers (A). Place sideburner into shelf (B). Make sure valve is inside sidebumer tube (C).Attach sideburner with #8-32 wing nut and 5x9 fiber washer (B). Hook burner clip to sideburner tube and around manifold. Attach sideburner ignitor wire. (C) i_ Attach sidebumer lid to back of shelf with #10-24x1/2" machine screws and #10-24 flange nuts. Press control kn