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Use & Care Guide
®
Charcoal- Gas Combo Grill
Sears Model No.: 122.16431010
Kmart Item No.: 640-01350178-8
• Safety
• Parts
• Use and Care
• Assembly
Grill Information Center
This Grill is for Outdoor Use Only
Missing Parts? Assembly Questions?
Operation Problems? Before returning
grill to store, call 1-800-913-8999.
•Read and follow all Safety, Assembly,
and Use and Care Instructions in this Guide
before assembling and cooking with this grill.
Tools needed for assembly:
•Failure to follow all in
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z_WARNING Warranty ................................................ 2 Combustion by products produced when using Safety Precautions 2 this product contain chemicals known to the Packaging Content List .............................. 5 State of California to cause cancer, birth defects, Hardware Pack ........................................ 7 or other reproductive harm. Preparation 7 Assembly Instructions 7 //_ WARNING Lighting Instructions 16 Failure to comply with these instructions could Cleani
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• Have your LP gas tank filled by a reputable A tankofapproximately 12inchesindiameter by18- propane gas dealer and visually inspected and re- 1/2inches highisthemaximum sizeLPgastankto qualified at each filling. use.YoumustuseanOPDgastankwhichoffers • Do not store a spare LP gas tank under or an Overfill Prevention Device. • near this appliance. This safety feature prevents the tank from being • Never fill the tank beyond 80 percent full. If this overfilled which can cause malfunction of the LP
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WARNING A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or .... explosion that could cause serious bodily injury, death, or property damage. • Shut off gas supply to the gas grill. • Turn the control knobs to OFF position. • Put out any flame with a proper fire extinguisher. • Open Grill Lid. • Get away from the LP gas tank. Visually check the burner fla
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A. Firebox ........ 1pc. B. Cart Leg, Front Left...... 1pc. C. Cart Leg, Back Left .... 1pc. ! iii D. Cart Brace, Left ...... 1pc. E. Cart Leg, Front Right ..... 1pc. F. Cart Leg, Back Right .... 1pc. H. Swivel Caster with Brake G. Cart Brace, Right ...... 1pc. I. Swivel Caster ......... 1pc. J. Bottom Panel L. Wheel 1pc. K. Wheel Axle ........... 1pc. .2pcs. M. Triangle Bracket ..... 2pcs N. Triangle Bracket ..... 2pcs. O. Front Panel ....... 1pc. _..j.j R. Charcoal Bin Left side P. Towel Rack
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S. Charcoal Bin Right Side Panel-- T. Charcoal Bin back panel--lpc. U. Charcoal Bin Front panel-lpc. 1pc z _f V. Charcoal Bin Handle---lpc. W. Front Trim Panel........ 1pc. X. Cart Beam, Front ..... 1pc. Y. Charcoal Bin Slide---2pcs. Z. Cart Beam, Back ..... 1pc. ZA. Gas Tank Barrier Bar --1pc. ZB. Gas Tank Barrier Bar --1pc. ZC. Charcoal Bin Cover---lpc. ZD. Side Shelf .2pcs. ZE. 1.5 Volt "AA" Size Alkaline ZF. Grease Cup ........... 1pc. ZG. Ash Tray ................. 1pc. Battery .......... 1
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Pack Description Required forassembly(pcs) Extra Total hardware (pcs) (pcs) AA 5/32-in. x 10-mm Round Head Screw 54 2 56 BB 5/32-in. Lock Washer 54 2 56 CC 1/4-in. x 15-mm Round Head Screw 20 2 22 DD 1/4-in. Lock Washer 28 2 30 EE Allen Key 1 -- 1 FF 1/4-in. Nut 2 1 3 GG 1/4-in. Flat Washer 2 1 3 HH 1/4-in. x 61-mm Round Head Screw 8 1 9 II 1/4-in. Flat Washer 8 1 9 JJ 5/32x6mm Flat head screw 4 1 5 KK 5/32-in.x 8-mm Stage Screw 2 1 3 LL 1/4-in. x 18-mm Stage Screw 8 1 9 AA BB CC DD EE FF GG HH
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Screws and Fig. 1 washers shown UNPACKING here are BEHIND flat surface of D 5.Withtheaidofanassistant, lifttheFirebox fromthe DD bottom oftheshipping boxandplaceonprotected fiat surface. Becarefulnottodamage hoseandregulator. 6.Remove grillbottom panelfrombottom ofshipping box. 7.RefertothePartsListstocheck thatallpartsare CC present. 8.Inspect thegrillfordamage asyouassemble it.Donot assemble oroperate grillif itappears damaged. Ifthere B aredamaged ormissing parts,calltheGrillInformation Cente
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C F 3. Bottom Panel Assembly a) Use 4 HH Round Head Screws, 4 DD Lock Washers and 4 GG Flat Washers to attach and securely tighten Bottom Panel (J) to Left Cart Legs (E & F). See Fig. 5. b) Repeat step 3a to attach and securely tighten Bottom Panel (J) to Right Cart Legs (B & C). GG HH Note: Use Tank Hole on bottom panel as indicator of E Right Side of Grill during assembly. 4. Triangle Bracket Assembly a). Use 4 AA Round Head Screws and 4 BB Lock Fig. 6 Washers to connect one Triangle Bracket (
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6. Charcoal Bin Assembly Fig. 10 a). Place Charcoal Bin Bottom Panel (Q) on a fiat level ! R surface, Connect Charcoal Bin Left (R) and Right (S) Side panels to Bottom Panel by securely hooking Bottom panel tabs into Side panel slots, See Fig. 9. b). Securely hook Charcoal Bin Back Panel (T) tabs into T Left and Right Side panel slots. See Fig. 10. c). Use 6 AA Round Head Screws and 6 BB Lock Washers S to connect Charcoal Bin Front Panel (U) to Side Panels and Bottom Panel. See Fig. 11. Note: Co
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Fig. 13 AA 7. Front Trim Panel Assembly a). Place Front Trim Panel (W) against right side of Charcoal Bin Front Panel. Fit Trim Panel hinge pin into hole onto bottom of Bin Front Panel. Tab at top of Trim Panel goes against back surface of Bin Front Panel. Holding Trim Panel and Bin Front Panel together, slide hole on bottom E left side of Bin Front Panel onto hinge pin of Left Front Cart Leg. Align two holes on bottom right of Bin Front Panel with AA holes on Cart Bottom Panel (J). Secure Bin F
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Fig. 16 BB 10. Cart Beam, Back Assembly Use 4 AA Round Head Screws and 4 BB Lock Washers to attach Cart Beam, Back (Z) to Left Back Cart Leg (C) and Right Back Cart Leg (F). See Fig. 16. NOTE: Flat side of Cart Beam, Back (Z) must face cart exterior. 11. Gas Tank Barrier Bar Assembly a). Use 2 AA Round Head Screws and 2 BB Lock Fig. 17 W Washers to secure Gas Tank Barrier Bar (ZA) to Front / Trim Panel (W) and to Bottom Panel (J). See Fig. 17. b). Use 2 AA Round Head Screws and 2 BB Lock Washers
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Fig. 19 12. Charcoal Bin Cover Assembly ZC Use 4 JJ Flat Head Screws to connect hinges of Charcoal Bin Cover (ZC) to Cart Beam, Front (X). See Fig. 19. \ JJ 13. Firebox Assembly NOTE: Obtain the aid of an assistant to lift the Firebox. Be sure that the hose and regulator hang inside the cart when placing Firebox. X a). With the aid of an assistant, raise the Firebox (A) and carefully place it onto the grill cart. See Fig. 20. b). Use 4 CC Round Head Screws and 4 DD Lock Fig. 20 Washers to secure
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15. Electronic Ignition Battery Installation Unscrew the electronic ignition button and place the Battery (ZE) into the housing with the positive terminal Fig. 23 (+) facing outward. Replace the ignition button after the battery has been installed as shown in Fig. 23. ZE 16. Install the Grease Tray & Charcoal Ash Tray Install the Grease Tray (ZF) from the rear of the grill by sliding it all the way onto the glides underneath Gas / firebox. Insert Grease Cup (ZF) into Grease Tray. See Fig. 24. No
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18. Connecting LP Gas Tank to LP Grill Fig. 26 1. From rear of the Cart, place the foot ring of 20-1b tank into the hole of the Bottom Panel (J). Make sure the tank valve is in OFF position. Use the tank bolt to secure the tank in a fixed position with tank valve facing out to side of Cart. 2. Check the tank valve to ensure it has proper external mating threads to fit the hose and regulator assembly provided. 3. Make sure all grill burner valves are in OFF position with Grill. 4. Inspect the tan
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Checking for LP gas leaks , Be sure all gas connections are securely tightened. Never test for leaks with a flame. Prior to first use, at 4. Open the Gas Grill Lid. the beginning of each season, or every time your LP 5. Push and turn any main burner knob to _ HI gas tank is changed, you must check for gas leaks. position. Push Electronic ignition button for 3 to 5 seconds to light burner. Adjust knob to , Make a 50/50 (soap/water) mild soap solution. desired setting. 2. Turn the control knobs to
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Z_ WARNING If Grill Still Fails To Light 1. Check gas supply and connections for leaks. Check Never lean over the grill cooking area while that all wire connections are secure. lighting your gas grill. Keep your face and body a safe distance (at least 18 inches) from the 2. Repeat basic lighting procedure. If your grill still fails cooking grid surface when lighting your grill by to operate, turn the gas off at source, turn the control match. knobs to OFF, then check the following: Manually Ligh
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Cleaning Exterior Stainless Steel Surfaces To ensure a proper working unit the following proper care and maintenance is suggested. •Weathering and extreme heat can cause exterior stainless steel surfaces to turn tan in color. Machine Cleaning Cooking Grids oils used in manufacturing process of stainless steel We suggest you wash your cooking grids in a mild soap can also cause this tanning color. Use a stainless and warm water solution. You can use a wash cloth or steel cleaner to polish stainle
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3. Inspect each burner for damage (cracks or holes) Regardless of which burner cleaning procedure you and if such damage is found, order and install a new use, we recommend you also complete the following burner. After installation check to ensure that gas steps to help prolong burner life. valve orifices are correctly placed inside the ends of the burner tubes. 1. Use a fiber pad or nylon brush to clean the entire outer surface of each burner until free of food residue and dirt. ! WARNING Spide
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Dispose of cold ashes by wrapping them in a heavy-duty aluminum foil and placing in a noncombustible container. Make sure that there WARNING are no other combustible materials in or near the container. Keep a fire extinguisher nearby at all times. If you must dispose of ashes in less time then it This grill is for outdoor use only, in well-ventilated takes for the ashes to completely cool down, areas. then remove the ashes from the unit, keeping The use of alcohol, prescription or non- them in t