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SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
BISTRO 4500
B Y : S H E R W O O D I N D U S T R I E S L T D
OWNER’S MANUAL
NOTE: This appliance must not be used indoors.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open flame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use any phone in your building.
• Immediately call your gas supplier from
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Table of Contents Safety Precautions.................................................................................................................3 Specifications........................................................................................................................4 Dimensions...............................................................................................................4 Orifice Sizes.............................................................................
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Safety Precautions Please read these instructions before assembling or operating this outdoor cooking appliance. The ENVIRO BISTRO is designed for outdoor use only. The ENVIRO gas barbecue must be installed and operated in accordance with the installation requirements of your local gas supply authority or the appropriate installation code in the area of installation. In the absence of local codes, use either the National Fuel Gas code, ANSI Z223.1, or CAN/CGA-B149.1, National gas Code or CAN/C
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Specifications DIMENSIONS: 1 Width: 64 /16 inches (162.7 cm) 7 Depth at bottom: 22 /16 inches (56.9 cm) 15 Height to side shelf: 34 /16 inches (88.7 cm) Overall height: 49 7⁄8 inches (126.6 cm) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � Figure 2 ORIFICE SIZES: Bistro 4500 Main Rear Side Natural Gas (NG) #51 DMS #46 DMS #51 DMS Propane (LPG) #56 DMS #54 DMS #56 DMS CLEARANCES TO COMBUSTIBLES: DO NOT USE THIS APPLIANCE IN AN ENCLOSED AREA, for exa
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Assembly Instructions Your ENVIRO BISTRO will require some assembly. Please do not use a drill to modify any component, it is not necessary. Inspect all components for damage before assembly begins. If damage is present, please contact your local dealer or a courier company. Replace the damaged components with original manufacturer’s parts, no substitutions will be permitted. Do not commence construction if components are damaged or missing. The Cart assembly and Main Engine have been pre-ass
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2 p l a t e d c a s t e r a s s e m b l i e s 2 B B Q w h e e l s The components shown in Figure 6 should be found in the smaller box. 2 s t a i n l e s s s t e e l a x l e m o u n t s Figure 6 ENGINE COMPONENTS: ● Pre-assembled engine ● (3) Flame diffusers ● W arming Rack ● Metal Foil Container ● Utensil r ack ● Owner ’s manual ● Grill removal tool ● Warranty card ● Hose wi th pressure regulator ● (8) 1⁄4” x 1⁄2” stainless steel bolts ●
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S i d e B u r n e r SIDE BURNER COMPONENTS (OPTIONAL): ● Pre-assembled side burner ● (2) Shelf gussets ● Cast side burner grill (2 pieces) ● Side burner porcelain diffuser cap ● NG Orifice ● Nutdriver (used to change orifice) ● (10) 1⁄4” x 1⁄2” stainless steel bolts ● (4) 1⁄4” stainless steel nuts C a s t S i d e B u r n e r ● (10) 1⁄4” stainless steel lock washers G r i l l S i d e B u r n e r P o r c e l a n N u t d r i v e r D i f f u s e r C a p N G O r i f i c e B a g o f H a r d w a r e F
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CASTERS AND WHEELS INSTALLED ONTO CART ASSEMBLY: When the cart cabinet has been emptied the wheels and casters can be installed. Leave the cart body upside down; this will make installing the wheels and casters easier. Components Required: ● Pre-assembled cart ● (2) Plated caster assemblies ● Aluminum axle and (2) end caps ● (2) Stainless steel axle mount ● (2) BBQ wheels ● (14) 1⁄4” x 1⁄2” stainless steel bolts ● (14) 1⁄4” stainless steel lock washers ● (14) 1⁄4” stainless steel nuts Figure
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ENGINE INSTALLED ONTO CART ASSEMBLY: Components Required: ● Rolling cart ● Pre-assembled engine ● (4) 1⁄4” x 1⁄2” stainless steel bolts ● (4) 1⁄4” stainless steel lock washers ● Metal Foil Container ● Drip tray WARNING: Two (2) people are required to lift the engine onto the cart safely. Empty all the components (frame deflectors, manual bag, and warming tray) from inside the engine to make it lighter to lift. Turn the cart body right side up. Using two (2) people, lift the engine onto the ca
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SIDE SHELF AND UTENSIL RACK INSTALLED ONTO CART ASSEMBLY: Components Required: ● Rolling cart with engine ● (2) Shelf gussets ● Side shelf ● (12) 1⁄4” x 1⁄2” stainless steel bolts ● (12) 1⁄4” stainless steel lock washers ● (6) 1⁄4” stainless steel nuts ● Utensil rack ● Side shelf top or corian cutting board Figure 18 The side shelf can be installed on either side but if a side burn is to be installed as well, the side shelf must be installed on the left side (see Figure 18). 1. Attach the
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SIDE BURNER INSTALLED ONTO CART ASSEMBLY (OPTIONAL): Components Required: ● Rolling cart with engine ● (2) Shelf gussets ● Cast side burner grill (2 pieces) ● Side Burner ● Side burner porcelain diffuser cap ● Side shelf top or corian cutting board ● (4) 1⁄4” stainless steel nuts ● (10) 1⁄4” x 1⁄2” stainless steel bolts ● (10) 1⁄4” stainless steel lock washers F l e x i b l e s t a i n l e ss st e e l g a s l i n e C a p o n si d e b u r n e r o u t l e t Figure 19 The side burner must be i
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ROTISSERIE INSTALLED ONTO CART ASSEMBLY (OPTIONAL): Components Required: ● Rolling cart with engine ● Rotisserie Motor ● Side mount bracket ● (3) Stainless steel thread rolling screws ● Rotisserie rod ● (2) Spit forks ● Spit bushing ● Counter weight assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � Figure 20 1. Install the motor mounting bracket onto the left side of the engine with the three (3)
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INSTALLING PROPANE CYLINDER IN CABINET: To install the propane cylinder open the doors to the cabinet, remove the two (2) 1⁄4” nuts and bolts holding the tank hole cover plate (shown in Figure 22). Remove the plate covering the hole. Place the propane cylinder inside the cabinet and drop it into the hole provided in the bottom shelf of the cabinet. Figure 22 Secure the tank to the cabinet using the attached propane tank holder. Simply undo the wing nut provided, slide the mount over
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Hooking Up To Gas Supply PROPANE: FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors in the vicinity of this or any other appliance. Other LPG cylinders not connected to the appliance should not be stored in the vicinity of this or any other appliance. A hose and pressure regulator must be used. If a replacement hose and regulator is required, it must be one supplied by the manufacturer. Refer to “Parts List” for product number. Propane Gas (LPG) Connection: 1. Ensure th
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Operating Instructions Please read the “SAFETY PRECAUTIONS” section in this manual before you start the unit for the first time, when the gas supply has been turned off, or whenever the gas cylinder has been changed. Make sure the orifices, venturis, and main burners are free from obstructions. Perform a gas leak check as described on page 14 of this manual. IGNITION: 1. The unit is equipped with an ignition system that will direct a spark to all burners at the same time. 2. Ensure that all bu
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Burner Flame Appearance and Adjustment � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � Figure 28 1. Remove the cooking grates from the gas grill. 2. Remove the flame deflectors located below the cooking grates. 3. Remove the burner tube. Undo one sc
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Routine Maintenance and Inspection HOSE ASSEMBLY AND SAFETY: If the hose shows signs of deterioration or damage, use a soap and water solution to test for leaks along the entire outer surface of the hose while under pressure. Replace at the first sign of a leak or if age cracking becomes apparent. Remember to turn the gas supply off before disconnecting. The hose must remain free of kinks and sharp bends. Never puncture or put stress on the hose fittings. Replace the hose only with the manufa
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CARE AND CLEANING: The BISTRO gas barbecue is designed to withstand the high temperatures achieved under normal operating conditions. If there is any excess fat or grease, it is best removed while the barbecue is still warm. Clean regularly to prevent food, grease, and fat build-up. Never scrape or scratch the hot painted surfaces. Never douse the hot surfaces with water. HOSE: If the hose shows signs of deterioration or damage, use a soap and water solution to test the entire outer surface o
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Ignition System: The BISTRO is operated with an electronic battery operated ignition system. If, at any time when lighting the gas grill, a sparking sound is not heard it could be that the battery requires replacing. If the battery has been replaced and spark is still not present, check all wiring and spark electrode for breakage or corrosion (see “Troubleshooting”). � � � � � � � Battery Removal: Unscrew ignitor button and remove battery. To remove the battery, unscrew the ignitor button loc
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Cooking on Your Grill METHODS OF COOKING: Your BISTRO gas grill is designed for a multiple of cooking methods. 1. The MAIN BURNER allows for traditional barbecuing. This burner can achieve low to high temperatures for searing and finishing steaks, hamburgers, pork chops and grilling chicken parts, sausages, or kebabs with more moderate heat. 2. The ROTISSERIE BURNER gives a self-basted flavor like none other. Great for chickens, hams, pork or beef roasts. Also the tube-type burner ensures qui
