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6100 Windload
®
TorqueMaster Plus - Single and Double Spring
Installation Instructions and Owner’s Manual
IMPORTANT NOTICE!
Read these instructions carefully before
attempting installation. If in question about
any of the procedures, do not perform the
Wayne-Dalton Corp.
work. Instead, have a trained door systems
P.O. Box 67
Mt. Hope, OH 44660
technician do the installation or repairs.
www.wayne-dalton.com
Copyright 2009 Wayne-Dalton Corp. Part No. 341780 REV1 08/03/2009
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WARNING TO AvOID POSSIblE Table of Contents Important safety Instructions .................................................. 2 INjUR y, READ ThESE INSTRUCTIONS Package Contents ................................................................... 3 CAREFUlly bEFORE ATTEMPTING Door section Identification ...................................................... 4 Tools Required .......................................................................
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NOTE: DEPENDING ON ThE DOOR MODEl, sOME P aRTs lIsTED WIll NOT bE suPPlIED If NOT Package Contents NECEssaR y. REaR suPPORTs May NOT bE INCluDED WITh yOuR DOOR. DOOR sECTIONs (as REquIRED) ® (1)TORquEMasTER sPRING TubE (2) hORIzONTal TRaCks Rh/lh (2) quICk INsT all Rh/lh (2) fully aDjusT ablE Rh/lh flaGaNGlEs (as REquIRED) flaGaNGlEs (as REquIRED) (2) hORIzONTal aNGlEs (21-15/16” OR 80”) (as REquIRED) CablE DR uM assEMblIEs (1) lOOsE WINDING shafT (1) RIGhT & (1) lEfT (sINGlE sPRING ONly) u-
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Door Section Identification WaRNING labEl hinges are always pre-attached at the Tools Needed: top of each section (except top section). TOP sECTION The bOTTOM SECTION can be identified by the factory attached bottom astragal, and by the bottom bracket warning labels WaRNING labEls on each end stile. The lOCk SECTION can be identified by INTERMEDIaTE sECTION having no labels attached. The INTERMEDIATE SECTION can be identified by having warning labels attached to the right and left end sti
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Tools Required POWER DRIll RaTChET WRENCh PlIERs/WIRE CuTTERs TaPE MEasuRE 1/8”, 3/16” DRIll bITs PhIllIPs hEaD sCREWDRIVER fla T TIP sCREWDRIVER PENCIl NEEDlE NOsE PlIERs GlOVEs 3/8”, 7/16”, 1/2”, 9/16” 7/16”, 1/2”, 9/16”, 5/8” 7/16” sOCkET DRIVER safETy GlassEs sOCkETs WRENChEs haMMER sTEP laDDER VICE GRIPs VICE ClaMPs (2) sa W hORsEs Removing An Existing Door IMPORTANT: COuNTERbalaNCE sPRING TENsION MusT al Ways bE RElEasED bEfORE aNy a TTEMPT Is MaDE TO sTaRT REMOVING aN ExIsTING DOOR. WAR
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suITablE MOuNTING suRfaCE 2” x 6” Preparing the Opening luMbER MINIMuM hEaDER bOaRD P5 2” x 6” luMbER PREfERRED f aIluRE TO sECuREly Tools Needed: WARNING aTTaCh a suIT ablE Recommended MOuNTING PaD TO sTRuCTuRally sOuND DOOR tools from hEIGhT fRaMING COulD CausE sPRINGs TO VIOlENTly lEVEl hEaDER page 5 Pull MOuNTING P aD fROM Wall, REsul TING PluMb jaMbs IN sEVERE OR fa Tal INjuR y. If you just removed your existing door or you are installing a new door, complete all steps in PREPa
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Installation begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb with header. side clearance, from edge of door to wall, must be a minimum of 3-1/2” (89mm) on each side. IMPORTANT: sTaINlEss sTEEl OR PT 2000 COa TED laG sCREWs MusT bE usED WhEN INsTallING CENTER bEaRING bRaCkETs, END bRaCkETs, jaMb bRaCkETs, OPERa TOR MOuNTING/suPPORT bRaCkETs aND DIsCONNECT bRaCkETs ON TREaTED luMbER (PREsERVaTIVE-TREaTED). sTaINlEss
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Attaching Fully Adjustable Flagangles to vertical Track 2 fully aDjusT ablE fully aDjusT ablE flaGaNGlE flaGaNGlE Tools Needed: NOTE: If quick install flagangles were installed in step 1, skip this step and None continue with step 3. If not, complete this step. If you have quick install vertical track, hand tighten the flagangle to the vertical track using (1) stud plate and (2) 1/4” - 20 flange hex nuts. Repeat for other side. 1/4”- 20 1/4”- 20 secure the flange nuts after flagangle
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(jbUS) jAMb bRACkET SChEDUlE Installing The jamb brackets DOOR HEIGHT NO. OF NO. OF JAMB LOCATION OF CENTER LINE OF JAMB BRACKETS 4 SECTIONS BRACKETS MEASURED FROM BOTTOM OF TRACK (EACH JAMB) (ALL DIMENSIONS ± 2”) WINDlOAD SPECIFICATION 0228 Tools Needed: NOTE: The following (jbus) denotes a 7’-0” or Less 4 1 2”, 63” slotted jamb bracket. None 7’-1’’ to 8’-0” 4 or 5 1 2”, 34” NOTE: The following (qI) denotes a WINDlOAD SPECIFICATION 0229, 0600, 0602, & 0606 quick install jamb bracket. No a
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Attaching U-bars 5 1/4”-14 x 5/8” sElf u-baR NOTE: Double car door struts are color Tools Needed: TaPPING sCREWs coded. 18 gauge (.046) have red ends. 20 gauge (.034) have blue ends. Power Drill 1/4”-14 x 7/8” sElf DRIllING bottom Section: 7/16” socket sCREWs INTERMEDIaTE sCREW Driver 1. If your doors windload option code PlaCEMENT begins with 06, place the u-bar with the saw horses notched ends over the bottom rib of the 1/4”-14 x 5/8” bottom section, notches facing down. sElf T a
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Pull handle Installation 6 bOTTOM Tools Needed: On single doors, locate and mark the 8” Max. sECTION horizontal and vertical center on the Tape Measure bottom rail of the bottom section. Pencil lOCa TE ThE CENTER Center the pull handle using the vertical Power Drill bOTTOM Of ThE DOOR and horizontal lines as reference on the 1/16” Drill bit bottom section rail as shown. using the bOTTOM pull handle as a template, mark the two sECTION holes in the pull handle on the horizontal line of
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lOCk sECTION CENTER sTIlE lift handle Installation 7 NOTE: Reference illustrations for lift Tools Needed: handle positions on single and double Tape Measure car garage doors. Pencil lOCa TE ThE Measure the width of the center stile CENTERs Power Drill which will receive the lift handle(s). 1/16” Drill bit lOCa TE ThE Divide that measurement in half and CENTER mark a vertical line on the center of the stile. sINGlE WIDE DOORs DOublE WIDE DOORs If you are installing two lift handles on
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Roller Slides 8 Tools Needed: starting with the bottom section, place a roller slide on the top left side of the Power Drill u-bar and align with the first set of 7/16” socket holes (closest to the section) as shown. Driver attach the roller slide to the u-bar with (2) 1/4”-14 x 5/8” self tapping screws. Repeat for opposite side. Install roller slides on the right and left side of each u-bar, on all remaining sections with the exception of the top section. 1/4”-14 x 5/8” sElf TaPPING
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bottom Section 10 Tools Needed: Center the bottom section in the door opening. level section using wooden level shims (if necessary) under the bottom section. lEVEl bOTTOM sECTION WOOD shIMs (If NECEssaR y) VERTICal TRaCk vertical Track bOTTOM sECTION flaGaNGlE 11 Tools Needed: IMPORTANT: ThE TOPs Of ThE VERTICal TRaCks MusT bE lEVEl 3/16” Drill bit fROM sIDE TO sIDE. If ThE bOTTOM Power Drill sECTION Was shIMMED TO lEVEl IT . 5/8” 7/16” socket ROllER ThE VERTICal TRaCk ON ThE shIMMED
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Stacking Sections 12 NOTE: f or door section identification see Tools Needed: page 4. Power Drill NOTE: Make sure hinges are flipped down, when stacking another section on top. 7/16” socket NOTE: larger doors will use long shaft Driver rollers with double wide end hinges Place rollers in hinge tubes of the second section (lock section). With assistance, lift second section and guide rollers into the (5) 1/4”-14 x 5/8” sElf vertical tracks. keep patterns on front of TaPPING sCREWs se
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Adjustable Operator bracket Installation 14 u-baR Tools Needed: IMPORTANT! WhEN CONNECTING a TROllEy TyPE GaRaGE DOOR OPENER Power Drill CENTER lINE Of TOP ADJUSTABLE OPERATOR TO ThIs DOOR, a WayNE-Dal TON sECTION BRACKET 7/16” socket OPENER/TROllEy bRaCkET MusT bE (TOP HALF) Driver sECuREly aTTaChED TO ThE TOP sEC- 7/16” Wrench TION Of ThE DOOR, alONG WITh aNy (4) 1/4” -20 x 5/8” ALIGN CENTER OF BOTH u-baRs PROVIDED WITh ThE DOOR. ThE CARRIAGE BOLTS END TABS WITH CENTER INsTalla TI
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Top Section 15 Tools Needed: Place the top section in the opening. hammer Temporarily secure the top section by step ladder DOOR WIDTh driving a nail in the header near the + 3-3/8” TO 3-1/2” center of the door and bending it over the top section. Now, flip up hinge leafs, hold tight against section, and fasten center hinges first, and end hinges last. (Refer to step 12). Position flagangle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the bottom lag s
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flaGaNGlE flaGaNGlE Attaching quick Install Flagangles to horizontal Tracks 16 NOTE: If you have fully adjustable Tools Needed: flagangles, skip this step and complete 9/16” socket step 17. kEy slOT Ratchet Wrench hORIzONTal To install horizontal track, place the TRaCk 9/16” Wrench curved end over the top roller. align level key slot of the horizontal track with the quICk quick install tab of the flagangle. Push INsTall step ladder Tab curved portion of horizontal track down to loc
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Attaching Adjustable Flagangles to horizontal Tracks 17 quICk INsT all Tools Needed: NOTE: If quick install flagangles were hORIzONTal TRaCk fully aDjusT ablE installed in step 16, skip this step and hORIzONTal TRaCk 7/16” socket continue with step 18. If not, complete 9/16” socket flaGaNGlE flaGaNGlE this step. Ratchet Wrench To install horizontal track, place the 9/16” Wrench curved end over the top roller. align level the bottom of the horizontal track with the vertical track. If you
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Adjusting Top Roller Slide 18 Tools Needed: With horizontal tracks installed, you can now adjust the top roller slide. Power Drill TOP ROllER slIDE 7/16” socket Vertically align the top section of the 1/4”-14 x 5/8” sElf Driver door with the lower sections. Once TaPPING sCREWs aligned, position the top roller, step ladder out against the horizontal track, while keeping the roller slide parallel with the section. Maintaining the slide’s position, tighten the (2) 1/4” - 14 x 5/8” self
