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INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
OWNER’S MANUAL
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an
MANUEL DE L’UTILISATEUR
authorized Honda servicing dealer.
MANUAL DEL PROPIETARIO
All information in this publication
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07/06/08 11:39:18 32Z5Z600_002 SAFETY INFORMATION COMPONENT & CONTROL LOCATION OIL FILLER CAP/ Understand the operation of all controls and learn how to stop DIPSTICK the engine quickly in case of emergency. Make sure the operator SCREEN GRID receives adequate instruction before operating the equipment. Do not allow children to operate the engine. Keep children and pets away from the area of operation. Your engine’s exhaust contains poisonous carbon monoxide. Do not run the engine without adequa
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07/06/08 11:39:40 32Z5Z600_003 FEATURES BEFORE OPERATION CHECKS Fuel-cut Solenoid IS YOUR ENGINE READY TO GO? The engine is equipped with a fuel-cut solenoid that allows fuel to For your safety, and to maximize the service life of your flow to the carburetor main jet when the engine switch is in the ON equipment, it is very important to take a few moments before you or START position and stops the flow of fuel to the main jet when operate the engine to check its condition. Be sure to take care o
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07/06/08 11:40:06 32Z5Z600_004 OPERATION 4. Operate the starter. SAFE OPERATING PRECAUTIONS ELECTRIC STARTER: Before operating the engine for the first time, please review the Turn the key to the START position, and hold it there until the SAFETY INFORMATION section on page 2 and the BEFORE engine starts. OPERATION CHECKS on page 3 . If the engine fails to start within 5 seconds, release the key, and wait at least 10 seconds before operating the starter again. Carbon monoxide gas is toxic. Breat
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07/06/08 11:40:22 32Z5Z600_005 STOPPING THE ENGINE SETTING ENGINE SPEED To stop the engine in an emergency, simply turn the engine switch Position the control lever (single lever type) or throttle lever (dual to the OFF position. Under normal conditions, use the following lever type) for the desired engine speed. procedure. Refer to the instructions provided by the equipment manufacturer. Some engine applications use a remote-mounted control rather than the engine-mounted lever shown here. Refer
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07/06/08 11:40:52 32Z5Z600_006 SERVICING YOUR ENGINE To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a non-flammable solvent, THE IMPORTANCE OF MAINTENANCE not gasoline, to clean parts. Keep cigarettes, sparks and flames away from all fuel related parts. Good maintenance is essential for safe, economical and trouble- free operation. It will also help reduce pollution. Remember that an authorized Honda servicing dealer knows your engine best and i
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07/06/08 11:41:20 32Z5Z600_007 REFUELING ENGINE OIL Recommended Fuel Oil is a major factor affecting performance and service life. Use Unleaded gasoline 4-stroke automotive detergent oil. U.S. Pump octane rating 86 or higher Except U.S. Research octane rating 91 or higher Recommended Oil Pump octane rating 86 or higher Use 4-stroke motor oil that This engine is certified to operate on unleaded gasoline with a meets or exceeds the pump octane rating of 86 or higher (a research octane rating of 91
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05/03/24 18:27:49 32Z5Z600_008 Oil Change OIL FILTER (applicable types) Drain the used oil when the engine is warm. Warm oil drains Oil Filter Change quickly and completely. 1. Drain the engine oil, and retighten the drain bolt securely. 1. Place a suitable container below the engine to catch the used oil, then remove the oil filler cap/dipstick, drain bolt and washer. 2. Remove the oil filter with an oil filter wrench, and drain the remaining oil into a suitable container. Dispose the used oil
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07/06/08 11:42:00 32Z5Z600_009 AIR CLEANER 5. Clean the air filter elements if they are to be reused. A dirty air cleaner will restrict air flow to the carburetor, reducing Paper air filter element: Tap the filter element several times on a engine performance. If you operate the engine in very dusty areas, hard surface to remove dirt, or blow compressed air [not clean the air filter more often than specified in the MAINTENANCE exceeding 207 kPa (2.1 kgf/cm , 30 psi)] through the filter SCHEDULE.
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07/06/08 11:42:23 32Z5Z600_010 FUEL FILTER SPARK PLUG Inspection Recommended Spark Plugs: BPR5ES (NGK) W16EPR-U (DENSO) Check the fuel filter for water accumulation or sediment. If the fuel filter is found with excessive water accumulation or The recommended spark plugs have the correct heat range for sediment, take the engine to your authorized Honda servicing normal engine operating temperatures. dealer. Incorrect spark plugs can cause engine damage. For good performance, the spark plugs must
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07/06/08 11:42:47 32Z5Z600_011 SPARK ARRESTER (applicable types) HELPFUL TIPS & SUGGESTIONS Your engine is not factory-equipped with a spark arrester. The STORING YOUR ENGINE spark arrester is optional part. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and Storage Preparation regulations. A spark arrester is available from authorized Honda Proper storage preparation is essential for keeping your engine servicing dealers. trouble-free and looking go
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07/06/08 11:43:09 32Z5Z600_012 Draining the Fuel Tank and Carburetor Storage Precautions If your engine will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any Gasoline is highly flammable and explosive, and you appliance that operates with a flame, such as a furnace, water can be burned or seriously injured when handling heater, or clothes dryer. Also avoid any area with a
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07/06/08 11:43:30 32Z5Z600_013 TAKING CARE OF UNEXPECTED PROBLEMS TECHNICAL & CONSUMER INFORMATION ENGINE WILL Possible Cause Correction TECHNICAL INFORMATION NOT START 1. Check battery Battery Recharge battery. Serial Number Location and fuse. discharged. Record the engine serial number, type and purchase date in the Fuse burnt out. Replace fuse space below. You will need this information when ordering parts 2. Check control Fuel valve OFF. Move lever to ON and when making technical or warranty
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07/06/08 11:43:47 32Z5Z600_014 Battery Connections for Electric Starter Remote Control Linkage Use a 12-volt battery with an ampere-hour rating of at least 45 Ah. The throttle and choke control levers are provided with holes for optional cable attachment. Be careful not to connect the battery in reverse polarity, as this will short circuit the battery charging system. Always connect the The following illustrations show installation examples for a solid positive ( ) battery cable to the battery
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07/06/08 11:44:06 32Z5Z600_015 Carburetor Modifications for High Altitude Operation Emission Control System Information At high altitude, the standard carburetor air-fuel mixture will be Source of Emissions too rich. Performance will decrease, and fuel consumption will The combustion process produces carbon monoxide, oxides of increase. A very rich mixture will also foul the spark plug and nitrogen, and hydrocarbons. Control of hydrocarbons and oxides cause hard starting. Operation at an altitud
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07/06/08 11:44:28 32Z5Z600_016 Replacement Parts Specifications The emission control systems on your Honda engine were designed, built, and certified to conform with EPA, California and GCV520/GXV520 (QEA-1 type) Canadian emission regulations. We recommend the use of Length Width 458 427 331 mm genuine Honda parts whenever you have maintenance done. Height (18.016.813.0in) These original-design replacement parts are manufactured to the Dry mass [weight] 30.5 kg (67.2 lbs) same standards as the o
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07/06/08 11:44:55 32Z5Z600_017 GCV530/GXV530 (QEA-1 type) Wiring Diagrams Length Width 458 427 331 mm Height (18.0 16.8 13.0 in) With 3A Charge coil Dry mass [weight] 30.5 kg (67.2 lbs) 4-stroke, overhead camshaft, 2 cylinders (90° V-Twin) Engine type ON OFF Displacement 530 cm (32.3 cu-in) START [Bore Stroke] [77.0 57.0 mm (3.03 2.24 in)] Net power 11.3 kW (15.4 PS, 15.2 bhp) at 3,600 rpm Black (in accordance with SAE J1349 ) Bl Br Brown Y Yellow O Orange Max. Net torque 34.3 N·m (3.50 kgf·m,
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07/06/08 11:45:00 32Z5Z600_018 With 18A Charge coil OFF ON START Bl Black Br Brown Y Yellow O Orange Blue Light blue Bu Lb G Green Lg Light green R Red P Pink White Gray W Gr (A) MAIN FUSE (25 A) ENGINE SWITCH (B) ENGINE GROUND (C) CHARGE LAMP (D) FUEL CUT SOLENOID (E) SATARTER MOTOR (F) BATTERY (G) 18A CHARGE COIL (H) No.2 IGNITION COIL (I) SPARK PLUG (J) (K) No.1 IGNITION COIL SPARK PLUG (L) (M)ENGINE STOP DIODE (N) RECTIFIER 18 ENGLISH
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07/06/08 11:45:34 32Z5Z600_019 CONSUMER INFORMATION Canada: Honda Canada, Inc. Distributor/Dealer Locator Information 715 Milner Avenue Toronto, ON United States, Puerto Rico, and U.S. Virgin Islands: M1B 2K8 Call (800) 426-7701 or visit our website: www.honda-engines.com Telephone: (888) 9HONDA9 Toll free (888) 946-6329 Canada: English: (416) 299-3400 Local Toronto dialing area Call (888) 9HONDA9 French: (416) 287-4776 Local Toronto dialing area or visit our website: www.honda.ca Facsimile: (87
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