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Field Assembled
ELECTRONIC
AIR CLEANER
AIR BOSS Model 60 Series
without
Integral Washing System
• INSTALLATION
• OPERATION
• SERVICE
For Model Numbers
60- ___-01
Electrostatic Precipitators for
Commercial & Industrial
Applications
101 McNeill Road • Sanford, NC 27330
(919) 775-2201 • Fax: (919) 774-8771 • (800) 884-0002
www.trioninc.com
MANUAL Form No. 61-0147B • Sept 01
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TABLE OF CONTENTS SECTION I DESIGN For The System Design Engineer Page 1. General Description ...................................................................................................................................... 3 2. System Design and Floor Layout ................................................................................................................ 3 3. Outdoor Installations .........................................................................
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SECTION I DESIGN To maintain the selected cleaning efficiency, it is important to assure that the total air volume (capacity in FOR THE SYSTEM DESIGN ENGINEER CFM) is uniformly distributed across the entire face area of the unit. However, since most air ducts are designed 1. General Description to handle air velocities greater than the rated velocity of Model 60 equipment consists of factory-assembled the air cleaner, it is necessary to properly transition any components to be “built-up” in the
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C.) The basin floor should be properly pitched and finished to prevent puddling. (A) Framework D.) The cross members containing the anchoring studs to receive the air cleaner base frame must be even (B) Ionizing-Collecting Cells and level to provide a proper foundation for the metal framework base. (C) Controller with Power Supplies Where the installation site is not suitable for a poured (D) Accessories concrete basin, rust resistant metal pans may be used. The metal should withstand the weight
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will be under negative pressure and should be made air The high voltage wiring consists of interconnecting tight to prevent infiltration of contaminated air. the ionizing-collecting cells into banks with bus bars, then wiring each bank of interconnected cells After the ductwork has been installed, clear remaining to its corresponding power supply with the high material or debris from inside ducts and bottom of voltage cable. cabinet. NOTE: IT IS IMPORTANT TO WIRE EACH BANK 4. Install Ionizing-Co
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convenient location near the door. Those located that each alternate plate is charged while the inside are wired in series with the electrical intermediate plates are electrically grounded. interlocks and used as a safety measure to control the primary power to the high voltage power Periodically, depending on the type and concentration of supplies from inside the duct. Those located outside contamination in the air, the contaminate is washed control the duct lights. from the plates by manually
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ionizing-collecting cells and inside the controller. The Air Boss controller (Optional) contains a digital Refer to Figure 14A. LED display for kilovolt and milliampere readings. The milliammeter should be observed on a routine D. Be sure that the drain lines from the Trion cabinet basis to be sure that it is reading within the drain basin are completely connected and properly prescribed operating range as marked on the data terminated. A trap or seal of some type should be plate. For those unit
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At the start of the cleaning process, electrical The most common outage is a short in the switches that could be accidentally activated shall secondary circuit and is best located through the be locked out. Components of the fire suppression process of elimination. Symptoms are a flickering system (if installed) shall not be rendered indicating light accompanied by an arcing noise in inoperable during the cleaning process. the ionizing-collecting cell(s) or an indicating light that is not glowin
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separately by disconnecting them, one at a time, from Although open circuits can occur in the secondary they their respective terminals at the power supply. When usually take place in the primary. If the unit contains a lead is found to be defective, replace it in its only one power supply and the indicating light does not entirety. Do not repair or splice. glow the outage is probably one of the following. (1) Supply line power to the control disconnected. b. If the light glows steady with the l
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Troubleshooting Reference Chart PROBLEM/ PROBABLE LOCATION REASON - CORRECTION SYMPTOM CAUSE Ionizing Section of Cell 1. Dirty insulator(s) – Clean 2. Defective insulator(s) – Replace 3. Foreign Object Between Ionizing Bar and Ground electrode - Remove Collecting Section of Cell 1. Dirty insulator(s) - Clean 2. Defective insulator(s) – Replace Short Circuit 3. Foreign Material Bridging Plates - Remove Indicating Light 4. Bent Plates – Straighten or Replace Not Glowing High Voltage Leads 1. Disco
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