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Installation Manual
Caravan roof gland
HDZ 100
Protective casing for cable interfaces
on the caravan roof for Kathrein
rotary antenna systems type CAP series
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CONTENTS CONTENTS ............................................................................................................................... 2 FOREIGN LANGUAGE INSTALLATION MANUALS/SERVICE ...................................................... 3 ADDRESS OF THE SERVICE CENTRE ..................................................................................... 3 HDZ 100 COMPONENTS/SCOPE OF SUPPLY ............................................................................ 4 HDZ 100 SCOPE OF
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FOREIGN LANGUAGE INSTALLATION MANUALS/SERVICE Dear Customer, Chère Cliente, Cher Client, Gentile cliente, Estimado cliente, GB You can obtain an English version of our installation instructions from our representatives in your country (http://www.kathrein.de/include/kontakte_groups_eng.cfm?kontinent=1&gruppe=SAT) or download one from our homepage (http://www.kathrein.de/en/sat/products/englisch.htm). ADDRESS OF THE SERVICE CENTRE ESC Electronic Service Chiemgau GmbH Bahnhofstraße 108 83224 Gra
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HDZ 100 COMPONENTS/SCOPE OF SUPPLY • Protective casing for cable interfaces on the caravan roof for Kathrein rotary antenna systems type CAP series • Capable of accepting up to two RF cables (Ø 5 mm) and one DC cable (Ø 6.5-7 mm) • The cables can optionally be fed downwards from the HDZ 100 casing into the vehicle interior or out from the casing to other points on the vehicle roof • Functionally appropriate sealing of the roof opening after disconnecting the cable connections when removin
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PROPER USE PROPER USE (USE FOR THE INTENDED PURPOSE) The HDZ 100 roof gland protects the cable connection point and the roof gland point when laying cables from CAP systems on the caravan or mobile home roof. The gland seatings are designed for two cables (Ø 5 mm) and one cable (Ø 6.5-7 mm). Any use other than that specifi ed above will void the warranty or guarantee. The following circumstances result in the loss of all warranty and liability claims towards the manufacturer: • Improper install
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SAFETY INSTRUCTIONS - IMPORTANT NOTES Safety during installation work When carrying out installation work in locations where there is a risk of falling, take appropriate safety precautions, e.g. use of a working platform. Make sure that the vehicle roof is suffi ciently strong and stable to carry out the installation work (risk of damage or collapsing of roof). In case of doubt, contact a qualifi ed specialist dealer or the manufacturer of your vehicle to fi nd an appropriate installation locat
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SAFETY INSTRUCTIONS - IMPORTANT NOTES Cables Lay all cables such that nobody can tread on them or trip over them. When connecting the power cables (receiver and turntable) to the vehicle electrical supply, make sure that the cable polarity is not reversed. If the cable polarity is reversed there is a risk of thermal overload and damage to components when the equipment is powered up! If cable ducts are used to protect the cables, up to a size of 31 x 17 mm they can be concealed in the recess i
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INSTALLATION EXAMPLES BASIC VARIANTS Roof gland with cable interface Roof gland without cable interface Cable continuation with cable interface CAP 600 and CAP 700 Note: For the CAP 600/700 units there are always CAP 600 two cables emerging from the turntable. and CAP 700 For the CAP 900 unit there are always three cables emerging from the turntable. CAP 600 and CAP 700 CAP 900 CAP 900 8
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INSTALLATION AND CONNECTION REQUIRED TOOLS AND EQUIPMENT • Circular cutter, Ø 38 mm • Cross-head screwdriver for M4 screws • Power drill • Twist drill Ø 2.5 mm • Knife • Round fi le or emery paper ® • Sikafl ex 291 sealant (included in the CAP turntable scope of supply. Comply with the respective safety instructions for the sealant) • If required for the type of installation selected: cable ducts (not included in the scope of supply) NECESSARY SPACINGS WHEN USING CABLE DUCTS Distance of the cable
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INSTALLATION AND CONNECTION INSTALLATION STEPS ROOF GLAND VARIANT 1. In the centre of the intended position of the cable outlet spigot, drill the opening for the cable gland with a circular cutter (Ø: 38 mm). Deburr the hole with a round fi le or emery paper (see illustration on the right). 2. Provisionally insert the casing lower half into the drilled hole. 3. Mark out the positions of the three fastening holes on the vehicle roof (see illustration on the right). 4. At the marked positio
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INSTALLATION AND CONNECTION to the substrate. If the coat of paint is already loose or peeling, it must be removed down to a stable layer in the area to which the adhesive will bond. If you have any doubts concerning the adhesive characteristics, consult a paint and lacquer specialist, or the manufacturer of your vehicle. Under certain circumstances, it may be necessary for you to improve the adhesive properties of the roof ® surface by pre-treatment with a cleaning agent available from spec
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INSTALLATION AND CONNECTION 11. Use the plugs supplied to seal the cable attachment points that are now not required (see illustration on the right). Do not cut away any plugs that are not required, you will need them if you ever wish to remove the turntable system. 12. Now place the cover on the casing lower half and screw the two halves together using the four screws pre- inserted in the cover (tightening torque: M = 1-1.5 Nm). A CABLE CONTINUATION VARIANT 1. First cut the cylindrica
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INSTALLATION AND CONNECTION 2. Continue as described in points 3. to 8. of the description for the “roof gland” variant. 9. Now open up the break-out in the end face of the cover for the cable outlet (see illustrations on the right). Caution, risk of injury! 10. Now connect the cables from the turntable on the cables from the interior of the vehicle, within the casing (see illustration on the right). 13
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INSTALLATION AND CONNECTION 11. Insert the cable in the seal and push it into the cable clips in the casing (see illustration on the right). 12. Use the plugs attached to seal the cable attachment points that are now not required (see illustration on the right). Do not cut away any plugs that are not required, you will need them if you ever wish to remove the turntable system. 13. Now place the cover on the casing lower half and screw the two halves together using the four screws pre-
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TECHNICAL DATA (in mm) 90 max. 31 211 Optional optionaler Cable inlet Kabeleingang cable outlet Kabelausgang up to 3 cables up to 3 cables bis zu 3 Kabel bis zu 3 Kabel 2,5 (3x) 38 RAL 9002 (grey white) RAL 9002 (Grauweiß) Interfaces: Schnittstellen: - Roof hole: Ø 38 - Dachbohrung: 38 - Cable duct: W=31, H=17 - Leitungsführungskanal: B =31, H =17 max max max max - Cables: 2x RF Ø 5; 1xDC Ø 6.5 - 7 - Kabel: 2x HF 5; 1x DC 6,5 - 7 - Core-drilled hole in the substrate: 3x
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FOR YOUR NOTES Internet: http://www.kathrein.de KATHREIN-Werke KG • Anton-Kathrein-Straße 1 - 3 P.O. Box 100 444 • 83004 Rosenheim GERMANY 936.3442/-/0908/ZWT - Technical data subject to change.
