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INSTRUCTION MANUAL
5 H.P. Dust Collector
(Model 50-866 Single Phase)
(Model 50-861 Three Phase)
MODEL 50-861 SHOWN
PART NO. 902110 - 04-18-02
Copyright © 2002 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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GENERAL SAFETY RULES Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust
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IMPORTANT SAFETY RULES FOR DUST COLLECTORS 9. DO NOT unplug the dust collector by pulling on the WARNING: Basic precautions power cord. ALWAYS grasp the plug, not the cord. should always be followed when using your dust 10. DO NOT handle the plug or dust collector with wet collector.To reduce the risk of injury, electrical hands. shock or fire, comply with the safety rules listed 11. REPLACE a damaged cord immediately. DO NOT below: use a damaged cord or plug. If the dust collector is not 1. DO
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UNPACKING AND CLEANING Carefully unpack the tool and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax. 1 9 8 2 3 4 5 7 6 Fig. 2 1. Base 2. Side Supports (2) 3. Hardware for Mounting Side Supports Includes: 5/16-1
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1. Motor, Fan and Blower Assembly (Hardware for 1 mounting not shown: 5/16" flat washer (4), 5/16" lockwasher (4), 5/16-18 hex nut (4) 2. Drums (2) 3. Gaskets (2) 4. Switch Control Box for 2 Model 50-866 only.( 3 sheet metal screws for mounting) 5. Hardware for Mounting Drums to Fan and Blower Assembly Includes: 5/16-18 3 x 5/8" Hex Head Screws and 5/16" Lockwashers (16 4 ea.) 6 6. Dust Intake Port 8 7. Sheet metal Screws (4) 7 5 8. Dust Intake Port Caps (4) Fig. 3 1 3 4 1. Filter
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ASSEMBLY ASSEMBLING CASTERS TO BASE B Turn base over. Align four holes in caster (A) Fig. 5, with four holes at one corner of base (B) and assemble caster to base. Place a 5/16" lockwasher (D), then a 5/16" flat A washer (E) on a 5/16-18x5/8" hex head screw (C), insert the hex head screw through the hole in the wheel caster and thread the screw into the base. Repeat this process C E D for the three remaining holes. Assemble the remaining five casters (A) Fig. 6, to the underside of the base (B)
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G G 4. NOTE: FOR MODEL 50-866 MAKE SURE THAT THE FRONT OF THE MOTOR ASSEMBLY IS F ATTACHED TO THE SUPPORT WITH THREE PREDRILLED HOLES IN IT, (THESE HOLES ARE A A WHERE THE CONTROL BOX IS TO BE MOUNTED).Carefully place the motor/blower assembly (F)Fig. 10, onto two side supports (A), which were Fig. 10 assembled in STEP 2. CAUTION:The motor/blower assembly (F) is extremely heavy. It is recommend that two or more people lift the motor/blower assembly onto the side supports. Make certain the four p
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9. Fig. 15, illustrates both drums (K) assembled to the fan and blower assembly (F). K K F Fig. 15 ASSEMBLING DRUM SUPPORT POSTS TO A B BASE AND DRUMS 1. Assemble end of drum support post (A) Fig. 16, to threaded holes in one corner of base (B). Place a 5/16" lockwasher (C), on a 5/16-18 x 5/8" hex head screw (D), insert the screw through the hole in the support post and D C thread the screw into the hole in the base. Repeat this process for the remaining hole. Assemble the remaining three drum
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ASSEMBLING INTAKE PORT A TO MOTOR AND BLOWER ASSEMBLY Place the intake port (A)Fig. 19, onto the flange of motor/blower assembly (B). Align the holes in the flange (B) of the motor/blower assembly with the mounting holes in the dust intake port and fasten with four sheet B metal screws (C) as shown in Fig. 20. WARNING: C The blower housing contains a high speed radial Fig. 19 blade that can amputate fingers, grab loose clothing and neckties, or propel dust at high speeds. WARNING: NEVER INSERT
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3. Assemble six-position filter bag hanger assembly (G) Fig. 23, to the top half of the upper bag support (H). H G Place a 5/16" lockwasher (I) onto a 5/16-18x1¼" hex head screw (J), place a special washer (K) (30mm O.D., 8mm I.D., 3mm thick), onto the screw, insert the screw J through the filter bag hanger and place special washer (L) (30mm O.D., 8mm I.D., 3mm thick) onto screw. L Thread the screw into the top half of upper bag support. Assemble the remaining six-position hanger to the other H
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ASSEMBLING DUST A B COLLECTION BAGS TO DRUMS 1. Insert bag clamp (A) Fig. 27, through the loops of the dust bag (B). Fig. 27 2. Place the opening of the dust bag (B) Fig. 28, over the bottom lip of drum (C) as shown. B C Fig. 28 3. Clamp the dust collection bag (B) Fig. 29, around drum (C) with the locking band (F). Assemble the remaining dust collection bag to the drum at the other side of the dust collector. NOTE: Make certain locking band (F) Fig. 29, is positioned in the channel of drum (C)
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CONNECTING MACHINE B TO POWER SOURCE MODEL 50-866 SINGLE PHASE D D INSTALLATION WARNING: Installation by a qualified electrician is recommended to assure safe and proper wiring and product operation. The motor rating for your single phase dust collector is 230 Volts, 5 H.P. Before connecting your dust collector to an electrical power system, be sure the electrical system agrees with the motor rating of the tool. The single phase Model 50-866 Dust Collector is supplied with a motor and controlle
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MODEL 50-861 THREE PHASE B INSTALLATION WARNING: Installation by a qualified electrician is recommended to assure safe and proper wiring and product operation. The motor rating for your three phase dust collector is 200-220/440 Volts, 5 H.P. Unless ordered special, the machine is shipped wired for 200-220 Volts. Before connecting your dust collector to an electrical power system, be sure the electrical system agrees with the motor rating of the tool. Your dust collector is supplied with a motor
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MAINTENANCE NOTE: Before any maintenance or service is performed, be sure that unit is disconnected from power source to prevent accidental starting. MOTOR MAINTENANCE Removing dust and dirt: Blow off motor with low pressure air to remove dust or dirt. Air pressure above 50 P.S.I. should not be used, as high pressure may damage insulation and blow dirt under loosened tape. The operator performing this cleaning function should always wear appropriate eye protective goggles. Built-up dust can caus
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ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable · Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. WARNING: Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with th
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PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA ILLINOIS MINNESOTA Cleveland 44125 Minneapolis 55429 Tempe 85282 (Phoenix) Addison 60101 (Chicago) 8001 Sweet Valley Drive 5522 Lakeland Avenue North 2400 West Southern Avenue 400 South Rohlwing Rd. Unit #