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AJ-44T SERIES RACK CONVEYOR DISHMACHINE
INSTALLATION/OPERATION &
TECHNICAL MANUAL
AJ-44T SERIES
AJ-66T SERIES AJ-80T SERIES
AJ-44TE
AJ-66TE AJ-80TE
AJ-44TG
AJ-66TG AJ-80TS
AJ-44TS
AJ-66TS
AND ASSOCIATED OPTION PACKAGES INCLUDING:
SIDE LOADER
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
Fax: (606) 523-9196
September 29, 2007
www.jacksonmsc.com
P/N 7610-003-07-21 (Revision C)
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MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faul
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STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE
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REVISION MADE APPLICABLE REVISION DETAILS DATE BY ECN A 08-03-2005 MAW 7442 Initial release of manual. Added gas exhaust fan schematic, updated electric exhaust fan 7600, 7558 schematic. Replaced rinse drain weldment 05700-021-68-28 with B 02-13-2006 MAW 7462, 7367 05700-002-51-12. Added wash, rinse and psi decals. Changed 7463 the door assemblies. Added the rinse fill motor assembly. Added Gas Models. Change to new layout. Change themostats and add replacement C 3-21-2006 MAW 7571 kits. PG. 10
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-44TS AJ = AJ series of rack conveyors 44 = 44” wide machine 66 = 66” wide machine 80 = 80” wide machine TE = Electrically heated, hot water sanitizing machine TG = Gas heated, hot water sanitizing machine TS = Steam heated, hot water sanitizing machine Jackson MSC LLC. provides technical support for all Model: of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual Serial No.: before making a call to o
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Operating Characteristics 2 Electrical Requirements 3 AJ-44T Electric - Left to Right 4 AJ-44T Electric - Right to Left 5 AJ-44T Gas - Left to Right 6 AJ-44T Gas - Right to Left 7 AJ-44T Steam - Left to Right 8 AJ-44T Steam - Right to Left 9 AJ-66T Electric - Left to Right 10 AJ-66T Electric - Right to Left 11 AJ-66T Gas - Left to Right 12 AJ-66T Gas - Right to Left 13 AJ-66T Steam - Left to Right 14 AJ-66T Steam - Right to
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE V. PARTS SECTION (CONTINUED) Rinse Booster Tank Assembly (TG Models) 63 Recirculating Pump Assembly (TG Models) 64 Hose Connections (TG Models) 65 AJ-44T Series Drain Plumbing Assemblies 66 AJ-66T Series Drain Plumbing Assemblies 67 AJ-80T Series Drain Plumbing Assemblies 68 AJ-66TG Series (Left to Right) Drain Plumbing Assembly 69 AJ-66TG Series (Right to Left) Drain Plumbing Assembly 70 Drain Quench Assembly 71 Motor Assemblies 72 Prewash & Wash Pump
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE VII. ELECTRICAL SCHEMATICS AJ-66TG & AJ-80TG 208-230 Volt, 60 Hz, 1 Phase 110 208-230 Volt, 60 Hz, 3 Phase 111 460 Volt, 60 Hz, 3 Phase 112 AJ-66TS & AJ-80TS 208-230 Volt, 60 Hz, 1 Phase 113 208-230 Volt, 60 Hz, 3 Phase 114 460 Volt, 60 Hz, 3 Phase 115 Conveyor Side Loader/Drain Quench Schematics 116 Exhaust Fan Hook-Up Schematics 117 VIII. JACKSON MAINTENANCE & REPAIR CENTERS 118 v
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SECTION 1: SPECIFICATION INFORMATION 1
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SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR: STEAM COIL TANK HEAT (TS MODELS ONLY): AJ-44-66-80TE/TG/TS 204 STEAM INLET PRESSURE (PSIG) 10-20 STEAM CONNECTION NPT 3/4” DISHES OR GLASSES PER HOUR: CONSUMPTION @ 15 PSIG (lbs/hr): 60 AJ-44-66-80TE/TG/TS 5100 MOTOR ELECTRICAL CHARACTERISTICS: PREWASH TANK CAPACITY (GALLONS): DRIVE MOTOR HP 1/4 WASH MOTOR HP 2 AJ-66TE/TG/TS 17.25 POWER RINSE MOTOR HP 2 AJ-80TE/TG/TS 17.25 PREWASH MOTOR HP: AJ-66TE/TG/TS MODELS 1 WAS
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SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed- trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in th
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SECTION 1: SPECIFICATION INFORMATION AJ-44T ELECTRIC - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 4 Recommended Table Fabrication Left to Right 4 1/2 [114mm] Rack Rail 14 [355mm] Minimum Legend Table A - Machine water inlet 3/4" NPT, B 180°F Hi-temp,140°F Low-temp 25 [635mm] minimum 21 [533mm] Use Silicone Sealer Rack Rail Height B - Electrical connection Between Table and Above Dishtable C - Drain connection 1-1/2" NPT Lip of M
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SECTION 1: SPECIFICATION INFORMATION AJ-44T ELECTRIC - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 5 Recommended Table Fabrication Right to Left A Rack Rail 4 1/2 [114mm] Table Legend A - Machine water inlet 3/4" NPT, B 180°F Hi-temp,140°F Low-temp 21 [533mm] Use Silicone Sealer minimum 25 [635mm] Rack Rail Height Between Table and B - Electrical connection Above Dishtable Lip of Machine to C - Drain connection 1-1/2" NPT 1/4" (6
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SECTION 1: SPECIFICATION INFORMATION AJ-44T GAS - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 6 Recommended Table Fabrication Note: Tub Will Accept Left to Right a Table Flange Rack Rail Up to 24 7/8" Legend to Drawing Table (632 mm) A - Machine water inlet 3/4" NPT, 180°F Hi-temp,140°F Low-temp minimum Use Silicone Sealer 3/4" (19 mm) B - Electrical connection Between Table and Table Turndown Rack Rail Height C - Drain connection 1-1/
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SECTION 1: SPECIFICATION INFORMATION AJ-44T GAS - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 7 Recommended Table Fabrication Note: Tub Will Accept Right to Left Rack Rail a Table Flange Up to 24 7/8" Legend to Drawing Table (632 mm) A - Machine water inlet 3/4" NPT, 180°F Hi-temp,140°F Low-temp minimum Use Silicone Sealer 3/4" (19 mm) B - Electrical connection Rack Rail Height Between Table and Table Turndown 21" (533 mm) C - Drain co
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SECTION 1: SPECIFICATION INFORMATION AJ-44T STEAM - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 8 Recommended Table Fabrication Note: Tub Will Accept a Table Flange Rack Rail Up to 24 7/8" Table (632 mm) Left to Right Legend Use Silicone Sealer 3/4" (19 mm) A - Machine water inlet 3/4" NPT 180°F Rack Rail Height Between Table and Table Turndown 21" (533 mm) Above Dishtable Lip of Machine to Hi-temp,140°F Low-temp minimum Tub Flange 3/4" Max
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SECTION 1: SPECIFICATION INFORMATION AJ-44T STEAM - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 9 Recommended Table Fabrication Note: Tub Will Accept Right to Left Rack Rail a Table Flange Legend Up to 24 7/8" Table A - Machine water inlet 3/4" NPT 180°F (632 mm) Hi-temp,140°F Low-temp minimum B - Electrical connection Use Silicone Sealer 3/4" (19 mm) C - Drain connection 1-1/2" NPT Rack Rail Height Between Table and Table Turndown 21"
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SECTION 1: SPECIFICATION INFORMATION AJ-66T ELECTRIC - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 10 Recommended Table Fabrication Note: Tub Will Accept a Table Flange Rack Rail Up to 24 7/8" Table Left to Right (632 mm) Legend Use Silicone Sealer 3/4" (19 mm) A - Machine water inlet 3/4" NPT, 180°F Between Table and Table Turndown Rack Rail Height Hi-temp,140°F Low-temp minimum 21" (533 mm) Lip of Machine to Tub Above Dishtable Flang
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SECTION 1: SPECIFICATION INFORMATION AJ-66T ELECTRIC - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 11 Recommended Table Fabrication Note: Tub Will Accept a Table Flange Right to Left Rack Rail Up to 24 7/8" Table Legend (632 mm) A - Machine water inlet 3/4" NPT, 180°F Use Silicone Sealer Hi-temp,140°F Low-temp minimum 3/4" (19 mm) Between Table and B - Electrical connection Rack Rail Height Table Turndown 21" (533 mm) Lip of Machine to
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SECTION 1: SPECIFICATION INFORMATION AJ-66T GAS - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007 12 Left to Right 3 Recommended Table Fabrication Note: Tub Will Accept 16 [425mm] 4 1 16 [415mm] Legend 4 a Table Flange L Rack Rail A - Machine water inlet 3/4" NPT, 180°F Up to 24 7/8" Table Hi-temp,140°F Low-temp minimum (632 mm) M B - Electrical connection Use Silicone Sealer C - Drain connection 1-1/2" NPT 3/4" (19 mm) Prewash Plan View S
