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PRODUCT GUIDE
MODEL 466224611
Sears Item No. 90112
Sears Model No. 415.90112110
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1. Shut off gas to the appliance. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2. Extinguish any open flame. 3. Open lid. Parts Di
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. s Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
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Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI. Perform burner flame check 9. Once each burner has ignited, turn knobs to desired setting. on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S
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3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in SPIDER ALERT! illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS INSIDE BURNER TUBE easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook throug
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 1 BOTTOM SHELF NN 1 HEAT SHIELD F/ TANK B 1 TANK SCREW, F/ BOTTOM SHELF TEMPERATURE GAUGE, UFC OO 4 MOUNTED C 2 CASTER, LOCKING PP 1 LOGO PLATE D 2 CASTER, FIXED QQ 1 HARDWARE F/ TOP LID ASSEMBLY E 1 CART LEFT SIDE PANEL RR 1 LEFT DOOR, NO HANDLE F 1 GROMMET, F/ REGULATOR HOLE SS 2 DOOR HANDLE G 1 CART RIGHT SIDE PANEL H 1 CART LOWER BACK PANEL TT 1 RIGHT DOOR, NO HANDLE I 1 FRONT BRACE UU 4 FLAME TAMER J 1 LEFT RAIL, F/ GREASE TRAY VV 3 COOKI
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PARTS DIAGRAM QQ XX JJ P VV N KK UU LL O YY PP FF L HH W DD II GG BB R Q OO CC Y NN S M Z X Y Z AA SS SS J V RR K TT I U G F H T E B C C A D D 12 MM WW EE
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ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. Non-lock caster Locking caster Bent U pin
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Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using 3 four1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers. 1/4-20x1/2” screw 7mm lock washer Lower back panel 7mm flat washer 1/4-20x1/2” screw Qty.4 7mm lock washer Qty.4 7mm flat washer Qty.4 This step requires two people 4 to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart s
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On back of grill, place upper back panel between side panels and above lower back panel. 5 Secure upper back panel in lower holes using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 7mm Lock washer 7mm flat washer Qty.2 Qty.2 1/4-20x1½” screw Qty.2 Upper back panel Lower back panel 1/4-20x1½” 7mm lock 7mm flat screw washer washer 15
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Insert flange on right side shelf into side shelf brackets on side of firebox. 6 Attach right side shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers and 1/4” nuts, shown A. Attach rear of shelf using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large flat washer, shown C. Attach front of shelf and fascia using one 1/4-20x3/4” screw, 7mm lock washer, 7mm flat wa
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Insert flange on left sideburner shelf into side shelf brackets on side of firebox. 7 Attach left sideburner shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers, 1/4” nuts, shown A. screw, 7mm lock washer, and 7mm Attach rear of shelf using one 1/4-20x1½” flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large flat washer, shown C. Under main control panel, attach front of shelf and fascia using one 1/4-20x3/4” sc
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First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner 8 valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on fa
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Electrode Burner tube Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on 10 shelf, shown A.Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C. Sideburner burner B Wing nut Qty.1 A Sideburner drip pan Wing nut C Sideburner drip pan Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, 11
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Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and 12 facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. 7mm Lock washer 7mm flat washer Qty.4 Qty.4 Door 1/4-20x1½” screw Hinge Pin Qty.4 1/4-20x1½” 7mm flat 7mm lock washer washer screw Front brace Inside of cart, insert rear shield into left slot(#1) on top of lower back panel. Insert left grease tray rail into slot(#2)
