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FILE NO. A06-010
Revised : Mar. 2007
SERVICE MANUAL/INTEGRATION
AIR-CONDITIONER
SPLIT TYPE
INDOOR UNIT
RAV-SM563UT-E RAV-SM562BT-E RAV-SM562CT-E
RAV-SM803UT-E RAV-SM802BT-E RAV-SM802CT-E
RAV-SM1103UT-E RAV-SM1102BT-E RAV-SM1102CT-E
RAV-SM1403UT-E RAV-SM1402BT-E RAV-SM1402CT-E
RAV-SP1102UT-E
OUTDOOR UNIT
RAV-SM563AT-E RAV-SM803AT-E RAV-SM1103AT-E RAV-SM1403AT-E
RAV-SP562AT-E RAV-SP802AT-E RAV-SP1102AT-E RA
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ADOPTION OF NEW REFRIGERANT This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer. WARNING Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to have a service person do it. Do not attempt it yourself. The cleaning diagram for the air filter is there for the service person, and not for the customer. NOTE A direct curre
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7. REFRIGERANT R410A .............................................................................. 51 7-1. Safety During Installation/Servicing ............................................................... 51 7-2. Refrigerant Piping Installation....................................................................... 51 7-3. Tools .................................................................................................................. 55 7-4. Recharging of Refrigerant...............
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SAFETY CAUTION The important contents concerned to the safety are described on the product itself and on this Service Manual. Please read this Service Manual after understanding the described items thoroughly in the following contents (Indications/Illustrated marks), and keep them. [Explanation of indications] Indication Explanation Indicates contents assumed that an imminent danger causing a death or serious injury of DANGER the repair engineers and the third parties when an incorrect work ha
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WARNING Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of the main unit, otherwise an electric shock is caused when a leak occurs. If the earth wire is not correctly connected, contact an electric engineer for rework. Check earth wires. Do not modify the products. Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury. Prohibition of modification. For spare parts, use those specified (∗ ∗ ∗ ∗ ∗). If unspecifi
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WARNING After the work has finished, be sure to use an insulation tester set (500V mugger) to check the resistance is 2MΩΩΩΩΩ or more between the charge section and the non-charge metal section (Earth position). If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s Insulator check side. When the refrigerant gas leaks during work, execute ventilation. If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refrigeran
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New Refrigerant (R410A) This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer. 1. Safety Caution Concerned to New Refrigerant The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed. Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner w
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4. Tools 1. Required Tools for R410A Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types. 1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22)) 2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22) 3) Tools commonly used for R410A and for conventional refrigerant (R22) The table below show
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Revised : Mar. 2007 1. SPECIFICATIONS 1-1. Indoor Unit 1-1-1. 4-Way Air Discharge Cassette Type Indoor unit RAV- SM563UT-E SM803UT-E SM1103UT-E SM1403UT-E Model Outdoor unit RAV- SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E Cooling capacity (kW) 5.3 6.7 10.0 12.1 Heating capacity (kW) 5.6 8.0 11.2 14.0 Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 7.89 – 7.24 10.11 – 9.26 14.42 – 13.21 7.67 – 16.19 Power consumption (kW) 1.65 2.09 3.11 3.77 Power factor (%) 95
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Revised : Mar. 2007 Indoor unit RAV- SM563UT-E SM803UT-E SP1102UT-E SM1403UT-E Model Outdoor unit RAV- SP562AT-E SP802AT-E SP1102AT-E SP1402AT-E Cooling capacity (kW) 5.3 7.1 10.0 12.5 Heating capacity (kW) 5.6 8.0 11.2 14.0 Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 7.17 – 6.57 8.95 – 8.21 11.24 – 10.31 16.51 – 15.14 Power consumption (kW) 1.53 1.93 2.40 3.56 Power factor (%) 97 98 97 98 Cooling EER (W/W) 3.46 3.68 4.17 3.51 Energy efficiency class
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Revised : Mar. 2007 1-1-2. Concealed Duct Type Indoor unit RAV- SM562BT-E SM802BT-E SM1102BT-E SM1402BT-E Model Outdoor unit RAV- SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E Cooling capacity (kW) 5.0 7.1 10.0 12.5 Heating capacity (kW) 5.6 8.0 11.2 14.0 Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 8.52 – 7.81 12.23 – 11.21 16.50 – 15.10 20.70 – 19.00 Power consumption (kW) 1.78 2.53 3.56 4.42 Power factor (%) 95 94 98 97 Cooling EER (W/W) 2.81 2.81 2.81 2.83 E
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Indoor unit RAV- SM562BT-E SM802BT-E SM1102BT-E SM1402BT-E Model Outdoor unit RAV- SP562AT-E SP802AT-E SP1102AT-E SP1402AT-E Cooling capacity (kW) 5.0 7.1 10.0 12.5 Heating capacity (kW) 5.6 8.0 11.2 14.0 Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 6.51 – 5.97 9.74 – 8.93 11.72 – 10.74 18.09 – 16.58 Power consumption (kW) 1.39 2.10 2.50 3.90 Power factor (%) 97 98 97 98 Cooling EER (W/W) 3.60 3.38 4.00 3.21 Energy efficiency class * AAA A Energy ratin
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Revised : Mar. 2007 1-1-3. Under Ceiling Type Indoor unit RAV- SM562CT-E SM802CT-E SM1102CT-E SM1402CT-E Model Outdoor unit RAV- SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E Cooling capacity (kW) 5.0 7.0 10.0 12.3 Heating capacity (kW) 5.6 8.0 11.2 14.0 Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 8.71 – 7.98 12.23 – 11.21 16.20 – 14.90 21.18 – 19.40 Power consumption (kW) 1.82 2.53 3.51 4.52 Power factor (%) 95 94 98 97 Cooling EER (W/W) 2.75 2.77 2.85 2.72 En
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Revised : Mar. 2007 Indoor unit RAV- SM562CT-E SM802CT-E SM1102CT-E SM1402CT-E Model Outdoor unit RAV- SP562AT-E SP802AT-E SP1102AT-E SP1402AT-E Cooling capacity (kW) 5.0 7.1 10.0 12.5 Heating capacity (kW) 5.6 8.0 11.2 14.0 Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 6.61 – 6.06 9.74 – 8.93 11.24 – 10.31 18.09 – 16.58 Power consumption (kW) 1.41 2.10 2.40 3.90 Power factor (%) 97 98 97 98 Cooling EER (W/W) 3.55 3.38 4.17 3.21 Energy efficiency class
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Revised : Mar. 2007 1-1-4. Twin Type Type 4-Way Air Cassette Concealed Duct Under Ceiling Indoor unit 1 RAV- SM563UT-E SM803UT-E SM562BT-E SM802BT-E SM562CT-E SM802CT-E Model Indoor unit 2 RAV- SM563UT-E SM803UT-E SM562BT-E SM802BT-E SM562CT-E SM802CT-E Outdoor unit RAV- SM1103AT-E SM1403AT-E SM1103AT-E SM1403AT-E SM1103AT-E SM1403AT-E Cooling capacity (kW) 10.0 12.5 10.0 12.5 10.0 12.3 Heating capacity (kW) 11.2 14.0 11.2 14.0 11.2 14.0 Indoor unit Indoor unit Power supply 1
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Revised : Mar. 2007 Type 4-Way Air Cassette Concealed Duct Under Ceiling Indoor unit 1 RAV- SM563UT-E SM803UT-E SM562BT-E SM802BT-E SM562CT-E SM802CT-E Model Indoor unit 2 RAV- SM563UT-E SM803UT-E SM562BT-E SM802BT-E SM562CT-E SM802CT-E Outdoor unit RAV- SP1102AT-E SP1402AT-E SP1102AT-E SP1402AT-E SP1102AT-E SP1402AT-E Cooling capacity (kW) 10.0 12.5 10.0 12.5 10.0 12.3 Heating capacity (kW) 11.2 14.0 11.2 14.0 11.2 14.0 Indoor unit Indoor unit Power supply 1 phase 230V
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Revised : Mar. 2007 1-2. Outdoor Unit Model name RAV- SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E 1 phase 230V (220 – 240V) Power supply 50Hz (Power exclusive to outdoor is required.) Type Hermetic compressor Compressor Motor (kW) 1.1 1.6 2.5 3.0 Pole 4444 Refrigerant charged (kg) 1.0 1.7 2.8 2.8 Refrigerant control Pulse motor valve Standard length (m) 7.5 7.5 7.5 7.5 Min. length (m) 5.0 5.0 5.0 5.0 Max. total length (m) 30 30 50 50 Inter connecting pipe Additional refrigerant
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Model name RAV- SP562AT-E SP802AT-E SP1102AT-E SP1402AT-E 1 phase 230V (220 – 240V) Power supply 50Hz (Power exclusive to outdoor is required.) Type Hermetic compressor Compressor Motor (kW) 2.0 2.0 3.75 3.75 Pole 4444 Refrigerant charged (kg) 1.5 2.1 2.95 2.95 Refrigerant control Pulse motor valve Standard length (m) 7.5 7.5 7.5 7.5 Min. length (m) 5.0 5.0 5.0 5.0 Max. total length (m) 50 50 70 70 Inter connecting pipe Additional refrigerant charge 20g/m 40g/m 40g/m 40g
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Revised : Mar. 2007 1-3. Operation Characteristic Curve • Operation characteristic curve RAV-SM563AT-E, RAV-SM803AT-E 14 16 14 12 RAV-SM803AT-E RAV-SM803AT-E RAV-SM803AT-E RAV-SM803AT-E 12 10 10 8 8 6 RAV-SM563AT-E RAV-SM563AT-E 6 RAV-SM563AT-E RAV-SM563AT-E 4 4 Conditions Conditions Indoor : DB27˚C/WB19˚C Indoor : DB20˚C Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C 2 2 Air flow : High Air flow : High Pipe length : 7.5m Pipe length : 7.5m 230V 230V 0 0 0 20 4
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Operation characteristic curve RAV-SP562AT-E, RAV-SP802AT-E 14 16 14 12 RAV-SP802AT-E RAV-SP802AT-E 12 RAV-SP802AT-E RAV-SP802AT-E 10 10 RAV-SP562AT-E RAV-SP562AT-E 8 8 6 6 RAV-SP562AT-E RAV-SP562AT-E 4 4 Conditions Conditions Indoor : DB27˚C/WB19˚C Indoor : DB20˚C Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C 2 2 Air flow : High Air flow : High Pipe length : 7.5m Pipe length : 7.5m 230V 230V 0 0 0 20406 500 70 80 100 0 204060 70 8090 100 Compressor sp
