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INSTALLATION &
OPERATION MANUAL
GAS CONVECTION STEAMERS MODELS
VSX5G, VSX5GC, VSX7GC & VSX10GC
MODELS
VSX 5G ML-114046
VSX5GC ML-114947
VSX7GC ML-114948
VSX10GC ML-114949
Model VSX10GC
For additional information on Vulcan-Hart Company or to locate an authorized
parts and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791
FORM 31051 Rev. B (Jan. 2003)
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IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD STARTUP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER. IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS
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TABLE OF CONTENTS GENERAL .............................................................................................................................................4 INSTALLATION ....................................................................................................................................4 Unpacking .......................................................................................................................................4 Installation Codes and Standards ....
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Installation, Operation and Care of MODELS VSX5G, VSX5GC, VSX7GC & VSX10GC GAS CONVECTION STEAMERS SAVE THESE INSTRUCTIONS GENERAL The VSX5G, VSX5GC, VSX7GC and VSX10GC gas-fired convection steamers have one or two pressureless steaming compartments for cooking vegetables, eggs and other foods. Each compartment has a 0 to 60 minute timer (buzzer requires manual shutoff). Steamers are for use in commercial kitchens only. Accommodation and Gas Rating Model Compartments Total Number of 2.5" Deep Pa
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INSTALLATION CODES AND STANDARDS In the United States, the steamer must be installed in accordance with: 1. State and local codes. 2. National Fuel Gas Code, ANSI-Z223.1 (latest edition), available from the American Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209. 3. National Electrical Code, ANSI/NFPA No. 70 (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. 4. NFPA Standard # 96 Vapor Removal from Cooking Equipment, late
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LEVELING Using a spirit level or pan of water in the bottom of the steamer, adjust the leveling feet to level the steamer front to back and side to side. For floor models (VSX5GC, VSX7GC or VSX10GC), mark hole locations on the floor through the anchoring holes provided in the rear flanged adjustable feet. Move steamer and drill holes in floor at marked locations. Insert proper anchoring devices. Set steamer back in proper position. Bolt and anchor leveled steamer securely to the floor. Seal bolt
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Drain Connection(s) 1 The steamer drain(s) 1" IPS (33.4 mm) (1 /4" NPS) should be piped to an open floor drain near the steamer. To avoid back pressure in the drain, there should not be a solid drain connection. An open gap between the steamer and the floor drain is required. Maximum length of drain is 6 feet (183 cm); minimum length, 24 inches (61 cm). Minimize bends or elbows in drain line. Vent steamer drain by extending the drain pipe 11 inches (28 cm) straight up (from the upper tee on two
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ELECTRICAL CONNECTION WARNING: THE STEAMER IS PROVIDED WITH A THREE-PRONG GROUNDING PLUG. THE OUTLET TO WHICH THIS PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG. WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. Refer to the data plate and the electrical diagram located on the inside surface of the right side panel. ELECTRICAL DA
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TEST PROCEDURE WARNING: THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. COMPARTMENTS CONTAIN LIVE STEAM. STAY CLEAR WHEN OPENING DOOR(S). Once the steamer is installed and all mechanical connections have been made, thoroughly test the steamer before operation. 1. Check that proper water, drain, electrical and gas connections have been made. 2. Turn main power switch to ON. After approximately 19 minutes, the Ready Light should come on, indicating t
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OPERATION WARNING: THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. COMPARTMENTS CONTAIN LIVE STEAM. STAY CLEAR WHEN OPENING DOOR(S). CONTROLS Fig. 2 Main Power Switch ON — Boiler tank fills [requires 12 minutes], heats water in the boiler tank to 205°F (97°C) [requires 7 minutes more] and maintains this temperature. OFF — Boiler tank drains. Ready Light — Boiler temperature has reached 205°F (97°C); steamer is ready to start a cooking cycle. Cooking
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STARTUP PROCEDURE Open gas supply and make sure that the steamer door(s) are closed. Turn Power Switch to the ON position. After unit fills with water, the Ignition Light will come on. If Ignition Light fails to remain on until the Ready Light comes on or the gas supply is interrupted, a 5-minute period of complete shutoff is required before restarting. Ignition must be complete in 8.5 seconds, or the boiler control goes into lockout and power must be shut off and turned back on to restart igni
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STEAM COOKING The steamer efficiently cooks vegetables or other foods for immediate serving. Steam cooking should be carefully time controlled. Keep holding time of hot food to a minimum to produce the most appetizing results. Prepare small batches, cook only enough to start serving and then cook additional amounts to meet demand. Separate frozen foods into smaller pieces to allow more efficient cooking. Use a pan cover for recooked frozen dishes that cannot be cooked in the covered containers i
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CLEANING WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. At the end of each day, or between cooking cycles if necessary: Turn main power switch OFF. Remove pans and racks from compartment and wash in sink. Wash compartment interior with clean water. Never use steel wool or abrasive scouring pads as they will scratch and ruin the general surface appearance of the steamer. Use warm soapy water with a cloth or sponge to clean the exposed bead
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Weekly (More Often if Needed) Clean exterior with a damp cloth and polish with a soft dry cloth. Use a nonabrasive cleaner to remove discolorations. Corrosive cleaning agents such as chlorides, acids, salts or vinegar may cause pitting and corrosion, which will reduce the life of the appliance. Never spray water into electric controls. Climatic conditions (salt air) may require more thorough and frequent cleaning, or the life of the appliance may be adversely affected. For hard-to-remove stains:
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MAINTENANCE WARNING: THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. DELIMING Refer to the water filter manual shipped in the box with your steamer. STEAM UNLOADER PORTS Your steamer is equipped with 5 psi steam unloader ports at the rear of the steamer. If steam pressure reaches 5 psi or more, steam will be exhausted through these ports. This pressure ma
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TROUBLESHOOTING WARNING: THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. Symptom Possible Cause Burner does not come on. Gas supply is off, power cord is unplugged or switch is off. Burner control goes into 100% lockout. If symptom persists, contact Service. Boiler dirty (carbon black). Contact Service. Water flows into compartment. Delime. If symptom persists, contact Service. Door leaks. Check door gasket for damage. If adjustment is needed, conta
