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Illustr Illustra ated P ted Par arts Man ts Manual ual
Illustr Illustr Illustra a ated P ted P ted Par ar arts Man ts Man ts Manual ual ual
Model Number:
P/N 30495
Rev 000
TBC-270PFD/PND
Date 08-10-01
LOW EMISSION BRUSHCUTTER
Supplier To The Outdoor Power Equipment Industry
th
ISM, Inc. 1028 4 Street SW, Ste B Auburn, WA 98001 Phone: (253) 333-1200 Fax: (253) 333-1212
www.tanaka-usa.com custsvc@tanaka-ism.com
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PRODUCT INFORMATION PRODUCT INFORMATION 30% More Fuel Efficient TBC-270PFD / PND Low Emission Trimmer / Brush Cutter Note: This unit comes with a 5” semi-automatic cutting head and a 80-tooth weed blade. C.A.R.B. Tier II CERTIFIED NOTE - The TBC-270PND IS NOT C.A.R.B. Tier II certified. PF = PureFire Engine & Catalytic Muffler PN = PureFire Engine & NO Catalytic Muffler Features / Benefits 26cc, 1.4 hp low emission two-stroke engine features Tanaka’s proven high quality components and reduces
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PARTS INFORMATION TBC-270PFD/PND ENGINE / CYLINDER, PISTON, CRANKSHAFT FIGURE 1 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 1-1 1570168090 CAP,SPARK PLUG ASS'Y 1 1-2 0181161021 PLUG,SPARK 1 1-3 2550168020 COVER,SPARK PLUG,RUBBER 1 1-6 0010168090 SET,CYLINDER 1 Includes gasket 1-7 99461050184 BOLT,HEX,5X18,S 4 1-9 0170168020 GASKET,CYLINDER 1 1-11 04101601200 RING,PISTON 2 1-12 0300168090 SET,PISTON 1 Includes rings and circlips 1-13 03900000201 CIRCLIP,PISTON PIN 2 1-14 03701700200 PIN,PISTON
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PARTS INFORMATION TBC-270PFD/PND FLYWHEEL, STARTER PULLEY, CRANKCASE, CRANKSHAFT FIGURE 2 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 2-19 33000200210 SHIM,12.2X19X.10 V *Shims are "as needed" to obtain 2-19 33000200220 SHIM,12.2X19X.15 V correct side clearance 2-19 33000200230 SHIM,12.2X19X.20 V 2-19 33000200240 SHIM,12.2X19X.30 V 2-21 99101080011 NUT,8 1 2-22 79801630200 PULLEY,STARTER 1 2-26 35910112203 WASHER,CLUTCH B 1 2-31 0720168090 CRANKCASE,ASSY 1 *Crankcase assy includes bearings, se
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PARTS INFORMATION TBC-270PFD/PND CLUTCH, RECOIL STARTER, MUFFLER FIGURE 3 P/N 762-00940-901 www.tanaka-usa.com custsvc@tanaka-ism.com Page 3
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PARTS INFORMATION TBC-270PFD/PND CLUTCH, RECOIL STARTER, MUFFLER FIGURE 3 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 3-1 7380168120 PROTECTOR,MUFFLER 1 3-3 7370165A201 GASKET,MUFFLER 1 3-4 99415040182 SCREW,PS,4X18 2 3-5 99053060653 SCREW,HEX,6X65 2 3-6 99201060011 WASHER,6 2 3-7 7040168090 SET,MUFFLER 1 3-10 7210440020 PIPE,TAIL 1 3-11 99434040081 SCREW,4X8/S 1 3-13 7320440020 ARRESTER,SPARK 1 3-15 7360168022 SHIELD,HEAT 1 3-16 1330168720 SHIELD,HEAT 1 3-17 7350168080 COVER,MUFFLER A 1 3-20
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PARTS INFORMATION TBC-270PFD/PND FUEL TANK, FUEL SYSTEM, AIR CLEANER FIGURE 4 455-01680-91 www.tanaka-usa.com custsvc@tanaka-ism.com Page 5
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PARTS INFORMATION TBC-270PFD/PND FUEL TANK, FUEL SYSTEM, AIR CLEANER FIGURE 4 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 4-41 4030097A21 GASKET,INLET MANIFOLD 1 4-42 4040097A90 SET,CARB INSULATOR 1 4-45 99416050241 SCREW 5x24WS 2 4-46 4020602K21 GASKET,CARBURETOR 1 4-50 4550168091 SET,CARBURETOR 1 4-53 4360162V20 BASE,CLEANER 1 4-54 5280138021 VALVE,CHOKE 1 4-55 99967008012 O-RING,S-8 1 4-56 4700602N200 COLLAR,CLEANER 1 4-57 4230637C800 BODY,CLEANER 1 4-58 99200050011 WASHER,SMALL,5 2 4-59 99
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PARTS INFORMATION TBC-270PFD/PND RECOIL STARTER FIGURE 5 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 5-0 7620094090 STARTER,RECOIL ASS'Y 1 5-2 78500940200 HANDLE,STARTER 2 5-3 77200940801 BODY,STARTER 1 5-4 78000940200 SPRING,RECOIL 1 5-5 78300940200 ROPE,STARTER 1 5-6 77400940200 REEL,STARTER ROPE 1 Prior to S/N V218191 5-6 7740163021 REEL,STARTER ROPE 1 S/N V218191 and after 5-7 7880163021 PAWL,STARTER 1 5-8 80105015200 WASHER,STARTER PULLEY 1 5-10 8370501521 PLATE,FRICTION 1 5-11 822050152
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PARTS INFORMATION TBC-270PFD/PND CARBURETOR FIGURE 6 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 6-0 4550168091 SET,CARBURETOR 1 6-1 51425100200 SCREW,THROTTLE SET 2 6-4 54425164200 STAY,ADJUST,CABLE 1 6-5 53925120200 SWIVEL 1 ~ Contained in Carburetor Repair Kit 6-7 48925100200 RING,STOP 1 P/N 650-25124-900 (Not available individually) 6-10 55025100200 O-RING 1 6-11 5992001W38 JET,MAIN LONG #38 1 6-12 ~ ~ ~ *GASKET,PUMP 1 6-13 ~ ~ ~ *DIAPHRAGM,PUMP 1 6-16 ~ ~ ~ *SCREEN,INLET 1 6-17 5
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PARTS INFORMATION TBC-270PFD/PND FAN CASE, CLUTCH DRUM FIGURE 7 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 7-1 2890098080 DRUM,CLUTCH 1 7-3 99350012002 RING,STOP,C-12 EX 1 7-5 5990098021 CUSHION,RUBBER 1 7-6 99051050163 BOLT,HEX,5X16 1 7-8 99461050254 BOLT,HEX HOLE,5X25S 1 7-11 1120168080 CASE,FAN 1 7-15 3600129020 HOLDER,PIPE 26 DIA 1 7-20 20311660200 GROMMET,PRIMARY CORD 1 7-26 99201050061 WASHER,5 1 7-27 3243735020 WASHER,GEAR CASE 1 7-28 3610099020 FITTING,METAL 1 www.tanaka-usa.com custs
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PARTS INFORMATION TBC-270PFD/PND THROTTLE CONTROL, HANDLES, DRIVE SHAFT FIGURE 8 www.tanaka-usa.com custsvc@tanaka-ism.com Page 10
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PARTS INFORMATION TBC-270PFD/PND THROTTLE CONTROL, HANDLES, DRIVE SHAFT FIGURE 8 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 8-1 34337300200 SHAFT,DRIVE 1 8-2 3413735680 PIPE,DRIVE SHAFT 1 8-3 34737356900 BUSHING,DRIVE SHAFT 5 8-42 33537307200 METAL,LIFTING 1 8-43 33437352210 COLLAR,LIFTING METAL 2 8-44 99462050304 BOLT,HEX HOLE 5x30.P 2 8-46 31537304200 NUT,SPECIAL 1 8-63 1653759020 GRIP,HANDLE 1 8-64 99461050254 BOLT,HEX HOLE,5X25S 4 8-66 50637304211 BRACKET,HANDLE,A 1 8-67 5073810020 HANDL
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PARTS INFORMATION TBC-270PFD/PND GEAR CASE, SAFETY GUARD FIGURE 9 www.tanaka-usa.com custsvc@tanaka-ism.com Page 12
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PARTS INFORMATION TBC-270PFD/PND GEAR CASE, SAFETY GUARD FIGURE 9 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 9-1 3003758790 GEAR CASE ASSY, 26 DIA. 1 Units prior to S/N V243831 9-1 3003748090 GEAR CASE ASSY, 26 DIA. 1 S/N V243831 and after 9-2 99461050254 HEX. HOLE BOLT 5X25/S 2 9-4 99351024002 STOP RING C-24, INNER 1 Units prior to S/N V243831 9-4 99351022002 STOP RING C-22, OUTER 1 S/N V243831 and after 9-5 99350009002 RING,STOP,C9 1 Units prior to S/N V243831 9-5 99350010002 RING,STOP,C10,
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PARTS INFORMATION TBC-270PFD/PND DECALS FIGURE 10 2 2 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 10-1 9060168020 PLATE,NAME,PUREFIRE 1 10-2 9064815620 NAME PLATE TBC-270PND 1 10-2 9064815420 NAME PLATE TBC-270PFD 1 10-3 9210168120 DECAL,CAUTION 1 10-4 9193738F20 DECAL,CAUTION,A 1 10-5 9233738F20 DECAL,LEVEL 1 10-7 9293810020 DECAL,SYMBOL,PF 1 10-8 92337400200 DECAL,LEVEL 1 10-15 9233728620 DECAL,LEVEL 1 www.tanaka-usa.com custsvc@tanaka-ism.com Page 14
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PARTS INFORMATION TBC-270PFD/PND 746751 Brain (TH-97) ITEM PART NUMBER DESCRIPTION QTY COMMENTS 746751 HEAD,BRAIN (TH-97) 1 Units prior to S/N V243831 1 7863381091 CUTTING BODY ASS'Y 1 2 7883307120 EYELET 1 3 7603381020 WASHER,MOUNTING 1 4 7853381020 BASE,ADJUSTMENT 1 5 7933381022 SPRING,REEL,YELLOW 1 6 7923381020 WASHER,ADJUSTMENT 1 7 7873381020 REEL 1 8 6733560020 BALL,STEEL 3 9 7903381020 SLIDER,REEL 1 10 7893381020 CAP,BODY 1 11 3153381080 MOUNTING NUT 1 www.tanaka-usa.com custsvc@tanaka-is
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PARTS INFORMATION TBC-270PFD/PND 5 SEMI-AUTO HEAD ITEM PART NUMBER DESCRIPTION QTY COMMENTS 0 746451 HEAD,SEMI-AUTO 5" 1 After serial number V243831 2 3563383B20 ADAPTER,10X1.25 LHF 1 3 78633830200 BODY,CUTTING 1 4 31533830200 NUT,SPECIAL 1 5 79333830200 SPRING 1 6 78733830200 REEL 1 7 78933830200 CAP,BODY 1 8 78833830200 EYELET 2 10 99201120011 WASHER,12 1 After serial number V243831 www.tanaka-usa.com custsvc@tanaka-ism.com Page 16