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VIRAGE
Model#W005197D
INT’LVIRAGE
Model#W005197I
Rev.01
EE 2000 2000 Pol Pola arriiss S Sal ales es IIn nc. c.
PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00
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TABLEOFCONTENTS VIRAGEW005197DandINT’LVIRAGEW005197I PartsManual B F FUEL/WATER SEPARATOR ............. C10 BATTERY BOX ...................... B10 BILGEPUMP........................ B13 H HULLandBODY ..................... A7-8 C M CARBURETOR ...................... C6 MAGNETO.......................... C8 COOLING SYSTEM ................... B11 CRANKCASE ....................... C3 O CRANKSHAFTandPISTON............. C5 OILPUMP .......................... C7 CYLINDER & MANIFOLD............... C4 OILTAN
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2000VIRAGEWATERCRAFTSPECIFICATIONS CAPACITIES ENGINE Fuel Tank 17 US Gallons (64.26 l) Engine Type Polaris Marine 700 Reserve Fuel Tank N/A Induction Type Case Reed Injection Oil Reservoir 6 Quarts (5.68 l) Exhaust System Water Cooled/Injected Lubrication Oil Injection CARBURETION Oil Type Polaris TC-W3 or Injection Number of Cylinders 2 Gas Type Regular Unleaded 87 Bore 81mm Octane or 89 Octane Oxygenated Stroke 68mm Carburetor Type and 1-40mm Displacement 700cc Number Diaphragm Type Compressio
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2000POLARISVIRAGEPUBLICATIONNUMBERS OWNER’S PARTS PARTS ASSEMBLY MODEL MODEL# MANUAL MANUAL MICROFICHE INSTRUCTIONS VIRAGE W005197D 9915574 9915581 9915589 9915597 INT’L VIRAGE W005197I 9915574 9915581 9915589 9915597
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SHROUD VIRAGEW005197DandINT’LVIRAGEW005197I 1 2 4 3 4 6 5 E 2000 Polaris Sales Inc. 7 47 8 46 43 9 10 17 34 42 41 11 39 40 45 12 44 38 15 37 29 32 31 13 36 16 30 33 34 35 14 17 18 25 26 17 28 19 27 20 21 24 23 22 17 20 A5
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SHROUD VIRAGEW005197DandINT’LVIRAGEW005197I Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 3280339 1 Gauge, MFI, Analog/Digital 24 7541931 2 Nut 2 5411738 1 Gasket, MFI 25 5244673 1 Bracket, Support, Shroud 3 8450070-190 1 Line, Pitot, Formed End 26 7516717 2 Bolt 4 7041931 2 Spring, MFI Mounting 27 5411664 1 Grommet, Deck, Wire Harness 5 2632234 1 Asm., Console Latch 28 2690151 1 Strap, Tool Kit, Lower 6 2201593 1 Kit - MFI Button Replacement 29 5433210-070 1 Cover, Wire, Shroud
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HULLandBODY VIRAGEW005197DandINT’LVIRAGEW005197I Bulkhead 1 6 5 2 32 3 31 33 4 29 30 29 8 28 35 7 30 8 8 31 34 8 9 10 10 8 13 12 25 27 10 26 24 14 13 23 19 11 22 12 13 20 18 15 21 14 15 16 17 A7
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HULLandBODY VIRAGEW005197DandINT’LVIRAGEW005197I Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 5811915-070 1 Pad, Boarding Platform 18 5521568-070 1 Rail, Rub, Side, LH 5521569-070 1 Rail, Rub, Side, RH 2 5811913-070 1 Pad, Footwell, Rear, LH 19 5811440 10 Washer 5811914-070 1 Pad, Footwell, Rear, RH 3 5811911-070 1 Pad, Footwell, Center, LH 20 5432272-070 1 Sponson, LH 5811912-070 1 Pad, Footwell, Center, RH 5432273-070 1 Sponson, RH 4 5811909-070 1 Pad, Footwell, Front, LH 21 7
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FRONTSTORAGECOMPARTMENT VIRAGEW005197DandINT’LVIRAGEW005197I 1 2 10 11 12 9 13 8 7 3 14 6 19 5 4 15 20 16 17 21 22 18 22 24 23 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 2653012 1 Latch, Door 14 7621235 2 Rivet 2 5433710-311 1 Door, Compartment 15 7080853 1 Cable, Limiter, Hinge 3 1013282 1 Asm., Door Hinge 16 7041758 1 Spring, Gas 4 7555890 5 Washer 17 5411559 1 Boot, Gas Spring 5 7546704 5 Nut 18 7080483 2 Cable Tie 6 7517669 5 Screw 19 5211740 1 Plate, Fire Extinguisher 7 7
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DECALS VIRAGEW005197DandINT’LVIRAGEW005197I 1 3 2 5 4 6 13 7 12 11 RH 10 9 8 15 3 16 17 14 7 12 LH 18 9 19 20 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 2201689 1 Kit - Decals 9 7078570 2 Decal - “POLARIS” (Incl. All Except Seat Decals) 10 7077768 1 Decal - Refueling Warning 2200891 1 Kit - Vinyl Decal Application 11 7078566 1 Decal - Sidewall, RH (For Seat Decals) 12 7078567 2 Decal - “Virage” 1 7078583 1 Decal - Warning, Rear 13 7078576 1 Decal - NMMA, 3 Passenger 2 7077812 1
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FUELTANK VIRAGEW005197DandINT’LVIRAGEW005197I 7 4 8 6 5 3 4 3 2 2 4 1 1 10 11 12 9 16 14 15 13 16 17 26 25 18 19 3 2 3 2 22 20 21 21 20 22 24 23 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 5244279 6 Bracket, Strap 14 5811492 1 Seal, Fuel Inlet 2 7552610 8 Washer, Lock 15 5433621 1 Nut, Fuel Inlet 3 7515361 8 Screw 16 7080766 2 Clamp, Hose 4 5243775 9 Hook, Strap, Narrow 17 5411757 1 Hose, Fuel Fill 5 5430621 3 Strap, Rubber 18 7080451 1 Clamp 6 -------------- 1 Tank, Oil 19 241
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FUELSYSTEM VIRAGEW005197DandINT’LVIRAGEW005197I 10 11 12 1 13 7 2 14 13 7 6 3 8 9 6 4 6 5 7 6 SEE NOTE 7 BELOW 15 6 NOTE: Fuel line from fuel/water separator connects to fuel sender fitting marked “ON.” Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7516302 1 Screw 9 7052111 1 Fitting, Tee 2 7555840 1 Washer, Flat 10 5410682 1 Grommet, Vent 3 5432836-070 1 Knob, Fuel Valve, Black 11 7080483 1 Cable Tie 4 5431451 1 Nut, Fuel Valve 12 7051015 1 Valve, Check 5 7052159 1 Valve, Fuel 1
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SEAT VIRAGEW005197DandINT’LVIRAGEW005197I 6 7 8 5 4 3 2 1 9 15 13 12 17 18 28 16 19 12 27 20 24 10 21 2 23 20 15 14 2 4 3 25 13 23 12 22 11 21 26 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7516806 2 Screw 15 5431359 2 Plate, Top, Seat Base Latch 2 7555839 5 Washer, Flat 16 1013202 1 Asm., Hinge, Seat 3 5211314 2 Plate, Seat Base Latch 17 7517669 4 Screw 4 7042036 2 Spring, Seat Base Latch 18 7517717 1 Screw 5 5433779 1 Handle, Seat Latch 19 7080914 1 Cable, Limiter, Hinge 6 76
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OILTANK VIRAGEW005197DandINT’LVIRAGEW005197I 1 5 4 3 2 6 1 7 8 9 22 9 10 21 15 21 20 11 19 17 18 17 12 13 16 14 15 14 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7080442 2 Coupling 12 7080138 2 Cable Tie 2 7517241 1 Screw 13 4010051-30 1 Conduit 3 7621229 1 Rivet 14 7080307 2 Clamp, Hose 4 7080710 1 Chain 15 8450003-1525 AR Line, Fuel 5 5432843 1 Cap, Oil Tank 16 2530015 1 Filter, Oil 6 7661038 4 Rivet 17 7080474 2 Clamp, Hose 7 5433601 1 Inlet, Oil 18 8450059-150 AR Line, Fuel
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STEERING VIRAGEW005197DandINT’LVIRAGEW005197I 4 5 3 6 7 11 2 8 1 30 12 29 28 9 13 27 10 26 14 25 24 15 23 22 21 6 16 20 17 19 18 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7517717 6 Screw 16 5433136 1 Housing, Steering 2 7552613 6 Washer, Lock 17 5433135 4 Bearing, Steering 3 7555836 6 Washer 18 7542335 4 Nut, Nylok 4 5433089-070 1 Pad, Handlebar 19 7555831 4 Washer 5 5433819-070 1 Pad, Handlebar, Bottom 20 5811551 1 Gasket, Steering Housing 6 7517660 8 Screw 21 7517787 4 Scre
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STEERING VIRAGEW005197DandINT’LVIRAGEW005197I 2 3 4 1 20 19 6 18 7 5 17 8 9 21 22 16 10 15 11 13 12 14 14 13 23 24 11 12 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7542150 1 Nut 14 1860103 2 Washer 2 7515120 1 Screw 15 7571625 1 Washer, Lock 3 7555839 1 Washer 16 1860105 1 Cover 4 7060170 1 Rod End 17 7080931 1 Tube, Guide 5 7542133 1 Nut, Nylok 18 7060154 1 Rod End 6 1860115 1 Washer, Steering Seal 19 7555837 1 Washer 7 1860117 1 Ring, Stopper 20 7541931 1 Nut 8 1860114 1 Nut
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DRIVESYSTEM VIRAGEW005197DandINT’LVIRAGEW005197I 1 2 3 5 4 6 7 5 8 4 9 8 10 4 11 12 13 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 1060119 1 Asm., Drive Coupler 8 3610040 2 Seal, Bearing 2 5410735 1 O-Ring 9 1341145 1 Asm., Bearing Housing (Incl. 7, 8) 3 5432129 1 Shroud, Coupler 10 5411027 1 Hose, Bearing Housing 4 7080481 3 Clamp, Hose 11 5432298 1 Shaft, Housing, Thru-Hull 5 5410663 2 Bumper, Drive Shaft 12 5411174 1 O-Ring 6 6230103 1 Shaft, Drive 13 5431985 1 Nut, Shaft, H
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PROPULSION VIRAGEW005197DandINT’LVIRAGEW005197I 4 6 5 7 4 8 9 10 25 3 12 11 24 13 2 26 1 14 15 29 17 23 16 27 28 2 30 22 18 19 31 32 20 33 34 21 35 36 37 8 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 5244556 1 Bracket, Steering Cable Nut 20 5410652 1 O-Ring 2 5132111 4 Stud, Mounting, Pump 21 5410817 1 O-Ring 3 5411107 1 Seal, Water Pipe 22 5811984 1 Seal, Tailcone 4 5410735 2 O-Ring 23 5431523 1 Screen, Engine Inlet 5 5432269 1 Pipe, Water, Engine 24 5130999 1 Nozzle, Steering
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REVERSE VIRAGEW005197DandINT’LVIRAGEW005197I 7 5 6 3 4 10 12 1 11 2 8 9 13 17 18 20 19 16 14 15 21 22 23 29 28 27 26 24 25 16 30 26 31 25 32 33 34 33 36 35 37 34 32 38 39 47 40 41 43 42 44 45 46 B5
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REVERSE VIRAGEW005197DandINT’LVIRAGEW005197I Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 5433677-070 1 Cap 25 5240257 2 Plate, Cable 2 7516816 1 Screw 26 7512049 4 Screw 3 7517669 4 Screw 27 5433954 1 Arm, Reverse 4 7661040 8 Rivet 28 7555952 1 Washer 5 5433646 1 Flange 29 7516806 1 Screw 6 5811982 1 Gasket 30 7661010 1 Pin, Cotter 7 5433643 1 Plate, Base 31 7555837 1 Washer 8 5433911 1 Bushing 32 7080899 1 Cable, Reverse 9 5433910 1 Bushing 33 7542528 2 Nut 10 5433645 1 Pinion
