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Serious Ste~
445103 425 SECOND STACK OPTION
ASSEMBLY INSTRUCTIONS
I
l~evision: 09/25/97
Part # 6747401
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[IMPORTANT NOTES[ WELCOME TO THE WORLD OF Seeiou~ Please note: * Thank you for purchasing the Parabody 445103 Second Stack Option. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * We recommend cleaning your product (pads and flame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Parabody customer service representative ’at (800) 328-9714. The
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PARTS LIST PART# DESCRrPT~Or~ PART# DESCRIP ~N I 6523401 GUIDE ROD 2 10 3102501 3/8" WASHF, R 2 6266001 WEIGHT STACK SHAFT ’" 3102802 3/8" LOCKNUT 2 3 6375902 1-i/4 SQ. X 4-7/8 ~E 12 6480301 3/8" FLANGE SF’ACER 4 671~601 ~ PLA~BLA~ 3102922 3/8X2-3~" DLT 6747501 P~SS-S~ACK ~LE 5 3102901 3/8X 1-1~" DLT 1 6 3’116101 4~’i/~" P~LEY 3102503 3~"WASHER 2 *h~4o~ SVA~e~ 1 16 6214501 WEIGHTF~ATE 15 8 3108002 ~IG~ STA~ COSmON 2 17 6382301 WEIGHTPLATEBUSHING 10CT. 3 4 18 6189501 9 3117401 C~ PLUG WEIGHTSTAC
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PLATE CABLE FIGURE 3 STEP 3 ¯ Unscrew the threaded ends of the HEAD PLATE CABLE from the WEIGHT STACK SHAFT & the D-RING and remove HEAD PLATE CABLE. The HEAD PLATE CABLE will be used later. See FIGURE 3. (NOTE: Remove pulleys for ease of removal.)
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PRESS TENSION CORD t COTTERPIN~ i KEYI-IOLE CLEVIS,,~~ PRESS C LAT CABLE (67249) (667248) LEG CURL/EXTENSION CABLE (67247) FIGURE 4 STEP 4 ¯ CAREFULLY remove the PRESS TENSION CORD and PRESS CABLE by pulling the COTTER PIN and CLEVIS PIN from the KEYHOLE CLEVIS as shown in FIGURE 4. ¯ CAREFULLY remove the 1/4" CAP NUT for the PRESS TENSION CORD on the TOP BOOM. ¯ P/ease d/scm’d the previously removed PRESS TENSION CORD, PRESS CABLE, COTTER PIN, CLEVIS PIN, and KEYHOLE CLEVIS. 1/2 1~ 1/~: [ lt~ [
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FIGURE 5 (67249) PRESS CABLE (67249) STEP 5 ¯ Carefully remove and discard the PRESS CABLE as shown in FIGURE 5. ~3/8" LOCK NUT ~3/8 X 2-1/4" BOLT 3-1/2" P~LEY ~ FIGURE 6 Remove the existing 3-1/2" PULLEY, 3/8 X 2-1/4" BOLT, 3/8" WASHERS, and 3/8" LOCK NUTS from the TOP BOOM. They will be used later. See FIGURE 6..
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" ~" "-. ~ ~ TOP BOOM @ ~ 318 X 2-3/4" FIGURE 7 STEP 7 ¯ LOOSELY assemble one 4-1/2" PULLEY (6) to the TOP BOOM using one 3/8 X 2-3/4" BOLT (13), two 3/8" FLANGE SPACERS (12), and one 3/8" LOCK NUT (11). See FIGURE 3/8" LOCK NUT 3/8" WASHER ~,/ ~3/8 X 2-1/4" BOLT ~ 3-I/2" PULLEY FIGURE 8 STEP $ ¯ LOOSELY assemble the previously removed 3-1/2" PULLEY to the TOP BOOM (17) using the previou.,;ly removed 3/8 X 2-1/4" BOLT, two 3/8" WASHERS, and one 3/8" LOCKNUT. See FIGURE 8. 2 3 4 $ 6 I Oi I ,,! 1
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FIGURE 9 PRESS-STACK CABLE (67475) PRESS-STACK CABLE (67475) STEP 10 ¯ Route the PRESS-STACK CABLE (5) around the pulleys and 1-brackets as shown in STEP 9, (Remove pulleys for ease instal- lationo) STEP 10 FIGURE 10 ¯ To assemble the PRESS-STACK CABLE (5) follow the cable routing as shown and use the following steps: ¯ Route the thread end of PRESS-STACK CABLE (5) up and over the PULLEY in the TOP BOOM above the WEIGHT STACK. (Remove pulley for ease of installation.) ¯ Screw the threaded end of
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STEP 12 ¯ Insert two WEIGHT PLATE BUSHINGS (17) into the "PARABODY" side of each of the f’tfteen WEIGHT PLATES (16) as shownin FIGURE 11. FIGURE 11 FIGURE 12 BOOM ¯ ---- LOOSEN STEP 12 LOOSEN the bolts holding the TOP BOOM to the UPRIGHTS. Bolts will have to be removed to install GUq~DE RODS (1). See FIGURE 12. 4 J I I5 Lll 6 3 o J I I J I I I I 9
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X 1-114" BASE FIGURE 13 ;TEP 13 ¯ Insert four CAP PLUGS (9) into the top and bottom ends of the GUIDE RODS (1) as shown in FIGURE13. ¯ SECURELY assemble the WEIGHT STACK SHAFT (2) to the I-[EAD PLATE (4) using one 3/8 X 1-1/4" BOLT (14) and one WASHER (10). ¯ Insert two GUIDE RODS (1) into the BASE as shown on FIGURE 13. (NOTE: Lubricate GUIDE RODS (1) with silicon teflon spray available at most hardware stores.) o Slide two 1-1/4 SQ. X 4-7/8" TUBES (3), two 3/4" WASHERS (15), and two WEIGHT
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(NOTE: Make; sure LAT CABLE runs over top of bolts in TOP BOOM.) FIGURE 14 STEP 14 ¯ CAREFULLY lift ortilt the TOP BOOM and insert all GUIDE RODS into the bushings. See FIGURE 14. ¯ With the GLT[DE RODS (1) securely held in the TOP BOOM. Tighten all TOP BOOM connections. (NOTE: Make sure the CABLE runs over the top of the bolts in the TOP BOOM.) 6 0 I I l I I I II
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FIGURE 15 ~) STEP 15 HEAD PLATE ¯ Screw one of the threaded ends of the previously CABLE removed HEAD PLATE CABLE approximately I" (67250) into the end of the WEIGHT STACK SHAFT. See FIGURE 15. STEP 16 ¯ Route the thread end of HEAD PLATE CABLE up and over the PULLEYS in the TOP BOOM above the WEIGHT STACK. (Remove pulleys for case of installation.) ¯ Screw the other threaded end of the HEAD PLATE CABLE approximately I" into the end of the shaft on the D-RING. Scc FIGURE 16. ¯ SECURELY tighten t
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FIGURE 17 STEP 17 If the 435103 LEG PRESS ADAPTER KIT is not installed the rear SHROUD opening must be removed. AI~ply pressure to the bottom of the SHROUD where the "V" groove is and carefuly remove the weight stack opening on the plastic SHROUD as show~. " in FIGURE 17. 1/2 1/2 [ 1/2 [ [ 1r2 [ 1/2" [ 1/2 [ 6 4 5 1 I,, [ ! ! I I I I [ I I ! I I ! . I ! !
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FIGURE 18 3/8" X 1" BUTI’ON HEAD CAP SCREW FRONT STEP 18 ¯ SECURELY attach the four previously removed 3/8" X 1" BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE 18. AD C’ BUTTON FIGURE 19 ;TEP 19 ¯ SECURELY attach the four previously removed 3/8" X 1" BUTTON HEAD CAP SCREWS from the bottom of the from SHROUD & rear SHROUD. Remove the SHROUDS from the 425103 HOME GYM. See FIGURE 19. ¯ The PRESS STATION and SWIVEL LOW PULLEY are now operated with the front stack a