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8215 MULTI-PRESS
ASSEMBLY INSTRUCTIONS
Part # 6875601 1 Revision:3/17/00
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IMPORTANT NOTES Please note: * Thank you for purchasing the LIFE FITNESS 8215 MULTI-PRESS. Please read these instruc- tions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your LIFE FITNESS customer service representa- tive at (800) 328-9714. There is a risk assumed by individua
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PARTS LIST KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY 1 6795203 TOWER 1 30 3202107 1/2 X 6-1/2" BOLT 1 2 6784303 PRESS BASE 1 31 3202103 1/2 X 4" BOLT 6 3 6755602 WOLFF SLEEVE 1 32 3102910 1/2 X 3" BOLT 5 4 6755903 PRESS ARM 1 33 3202101 1/2 X 1-1/4” BOLT 2 5 6878202 PRESS ARM ADJUST 1 34 3102905 3/8 X 3-3/4” BOLT 2 6 6783403 LOWER SUPPORT 1 35 3102915 3/8 X 3-1/4" BOLT 4 7 6781303 TOWER BRACE 1 36 3108404 3/8 X 3” FLAT HEAD BOLT 2 8 6784703 UPPER SUPPORT 1 37 3102922 3/8 X 2-3/4" BO
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1 32 1/2 X 3” 8 41 43 43 41 1/2 X 3” 32 31 1/2 X 4” 41 43 2 6 41 43 31 1/2 X 4” FIGURE 1 STEP 1: • LOOSELY assemble LOWER SUPPORT (6) to the TOWER (1) and PRESS FRAME (2) using four 1/2 X 4” BOLTS (31), four 1/2” WASHERS (41), and three 1/2” LOCK NUTS (43). See FIGURE 1. • LOOSELY assemble UPPER SUPPORT (8) to the TOWER (1) and PRESS FRAME (2) using four 1/2 X 3” BOLTS (32), four 1/2” WASHERS (41) and four 1/2” LOCK NUTS (43). See FIGURE 1. • SECURELY TIGHTEN THE FRAME CONNECTIONS
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3 24 48 25 50 9 FIGURE 2 STEP 2: • SECURELY assemble one 3/8” SPRING PIN (48) to the WOLFF SLEEVE (3) as shown in FIGURE 2. (IMPORTANT! Tighten nut of SPRING PIN completely.) • Attach one U-PIN (50) to the WOLFF SLEEVE (3) using one 1/2” PAL NUT (24). Slide one 4” VINYL CAP (25) onto the U-PIN (50) as shown in FIGURE 2. • Pull back on SPRING PIN and CAREFULLY slide the assembled WOLFF SLEEVE (3) onto the PRESS FRAME (9) until the SPRING PIN engages in one of the holes. See FIGURE 2. 5
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1/2 X 3” 32 41 36 3/8 X 3” 56 43 9 42 45 FIGURE 3 STEP 3: • SECURELY assemble the PRESS FRAME (9) to the PRESS BASE (2) using one 1/2 X 3” BOLT (32), two 1/2” WASHERS (41), and one 1/2” LOCK NUT (43), as well as two 3/8 X 3” FLAT HEAD BOLTS (36), one 1/4 X 8” PLATE (56), two 3/8” WASHERS (42), and two 3/8” LOCK NUTS (45) as shown in FIGURE 3. (NOTE: Make sure 3/8” FLAT HEAD BOLTS face downward.) 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 3 4 5 6 6
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46 14 3 42 39 3/8 X 1-1/4” FIGURE 4 STEP 4: • Slide two HINGE TABS (46) onto the WOLFF SLEEVE (3) and SECURELY assemble SEAT PAD (14) using two 3/8 X 1-1/4” BOLTS (39), and two 3/8” WASHERS (42). See FIGURE 4. (NOTE: Please note the HINGE TAB direction.) 7
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11 LOW 44 HEIGHT 41 33 1/2 X 1-1/4” 12 43 10 3 1/2 X 6-1/2” 30 FIGURE 5 STEP 5: • Slide the RIGHT BACK PAD ANGLE (10) and the LEFT BACK PAD ANGLE (11) onto the shaft on the WOLFF SLEEVE (3) as shown in FIGURE 5. • Assemble the 1/2 X 2 X 15-1/2” PLATES (12) to the RIGHT BACK PAD ANGLE (10) and the LEFT BACK PAD ANGLE (11) using two 1/2 X 1-1/4” BOLTS (33), two 1/2” WASHERS (41), and two 1/2” LOW HEIGHT LOCK NUTS (44). (NOTE: (Tighten nuts securely, then back off 1/4 turn.) • Assemble th
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11 42 39 3/8 X 1-1/4” 13 10 FIGURE 6 STEP 6: • SECURELY assemble the BACK PAD (13) to the LEFT & RIGHT BACK PAD ANGLES (11 & 10) using four 3/8 X 1-1/4” BOLTS (39) and four 3/8” WASHERS (42). See FIGURE 6. 9
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8 3/8 X 3-1/4” 35 27 42 SHAFT 45 5 51 STOP POST 2 FIGURE 7 STEP 7: • Slide two PILLOW BLOCKS (27) over the shaft on the PRESS ARM ADJUST (5) and SECURELY assemble the two PILLOW BLOCKS (27) to the UPPER SUPPORT (8) using four 3/8 X 3-1/4” BOLTS (35), four 3/8” WASHERS (42), and four 3/8” LOCK NUTS (45) as shown in FIGURE 7. • Center PRESS ARM ADJUST (5) on top of the STOP POST on the PRESS BASE (2) and securely tighten set screws on the PILLOW BLOCKS (27). See FIGURE 7. • Insert two 1
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44 1/2” LOW HEIGHT 5 45 41 37 3/8 X 2-3/4” 47 4 29 1/2 X 7-1/2” FIGURE 8 STEP 8: • SECURELY assemble one 1/2” SPRING PIN (47) to the PRESS ARM (4) as shown in FIGURE 8. (IMPORTANT! Tighten spring pin completely.) • SECURELY assemble the PRESS ARM (4) to the PRESS ARM ADJUST (5) using one 1/2 X 7-1/2” BOLT (29), two 1/2” WASHERS (41), and one 1/2” LOW HEIGHT LOCK NUT (44). (NOTE: SECURELY tighten, then back nut off 1/4 turn to allow the press arm to rotate freely.) See FIGURE 8. • Pull
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22 16 FIGURE 9 STEP 9: • Snap two WEIGHT PLATE BUSHINGS (22) into the top side of all twenty WEIGHT PLATES (16) as shown in FIGURE 9. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 3 4 5 6 12
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28 20 18 42 39 3/8 X 1-1/4” 17 16 54 55 23 1 FIGURE 10 STEP 10: • Insert the two GUIDE RODS (20) into the base of the TOWER (1) as shown in FIGURE 10. Lubricate the GUIDE RODS with a slicon or teflon spray that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (23) down over the GUIDE RODS (20). See FIGURE 10. • Using EXTREME CARE slide twenty WEIGHT PLATES (16) down over the GUIDE RODS (20) with the key-hole facing as shown in FIGURE 10. • SECURELY assemble t
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19 45 38 3/8 X 2” 7 FIGURE 11 STEP 11: • SECURELY assemble two 4-1/2” PULLEYS (19) to the TOWER BRACE (7) using two 3/8 X 2” BOLTS (38), and two 3/8” LOCK NUTS (45). See FIGURE 11. 43 41 31 1/2 X 4” 7 1 28 20 FIGURE 12 STEP 12: • Place TOWER BRACE (7) over the GUIDE RODS (20) and SECURELY assemble TOWER BRACE (7) to the TOWER (1) using two 1/2 X 4” BOLTS (31), two 1/2” WASHERS (41), and two 1/2” LOCK NUTS (43) as shown in FIGURE 12. • Slide the 13/16” SHAFT COLLARS (28) to the to
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4 45 5 19 52 45 21 45 19 37 3/8 X 2-3/4” 53 42 52 57 19 34 3/8 X 3-3/4” 34 3/8 X 3-3/4” 2 FIGURE 13 STEP 13: • SECURELY assemble one of the threaded ends of the CABLE (21) 3/4 of the way into the threaded post on the PRESS BASE (2) as shown in FIGURE 13. • Wrap the CABLE (21) around one 4-1/2” PULLEY (19) and SECURELY assemble the pulley to the REAR slot of the PRESS ARM ADJUST (5) using one 3/8 X 2-3/4” BOLT (37), two 3/8” FLANGE SPACERS (52), and one 3/8” LOCK NUT (45) as shown in FI
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9 45 2 19 38 3/8 X 2” 21 FIGURE 14 STEP 14: • Route the threaded end of the CABLE (21) through the large hole in the PRESS FRAME (9) as shown in FIGURE 14. • Wrap the CABLE (21) around one 4-1/2” PULLEY (19) and SECURELY assemble the 4-1/2” PULLEY (19) to the vertical pulley bracket on the PRESS FRAME (2) using two 3/8 X 2” BOLTS (38) and two 3/8” LOCK NUTS (45) as shown in FIGURE 14. (NOTE: Make sure CABLE (21) runs over the retaining bolt on the vertical pulley bracket.) 1/2 1/2 1/2
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3/8 X 2” 38 21 2 19 26 45 FIGURE 15 STEP 15: • Wrap the CABLE (21) around one 4-1/2” PULLEY (19) and SECURELY assemble the 4-1/2” PULLEY (19) to the horizontal pulley bracket on the PRESS FRAME (2) using one 3/8 X 2” BOLT (38), one 2-7/8” CABLE CLIP (26), and one 3/8” LOCK NUT (45) as shown in FIGURE 15. (NOTE: Before tightening, make sure CABLE CLIP (26) is positioned as shown in FIGURE 15.) 17
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21 19 38 3/8 X 2” 45 FIGURE 16 6 STEP 16: • Wrap the CABLE (21) around one 4-1/2” PULLEY (19) and SECURELY assemble the 4-1/2” PULLEY (19) to the vertical pulley bracket on the LOWER SUPPORT (6) using two 3/8 X 2” BOLTS (38) and two 3/8” LOCK NUTS (45) as shown in FIGURE 16. (NOTE: Make sure CABLE (21) runs over the retaining bolt on the vertical pulley bracket.) 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 3 4 5 6 18
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FIGURE 17 7 1 21 17 18 16 49 STEP 17: • Route the threaded end of the CABLE (21) through the holes and around the pulleys in the TOWER BRACE (7) as shown in FIGURE 17. • Screw the treaded end of the CABLE (21) approximately 3/4” into the end of the WEIGHT STACK SHAFT (17) and tighten jam nut securely. See FIGURE 17. • If the HEAD PLATE (18) does not sit on top of the first WEIGHT PLATE (16), push the head plate down, insert the SELECTOR PIN (49) and perform several repetitions on the m
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1 15 FIGURE 18 STEP 18: • Slide the SHROUD (15) between the TOWER (1) as shown in FIGURE 18. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 3 4 5 6 20