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CUSTOM
™
PASTA
SYSTEM
ELECTRIC
SERVICE
MANUAL
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
1-800-KEATING
www.keatingofchicago.com
Part # 000000 Electric Pasta 0107 09/07
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This operating, installation, and service manual should be given to ™ the user. The operator of the Custom Pasta System should be familiar with the functions and operation of the cooker. This manual must be kept in a prominent, easily reachable location near the Pasta System. POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT WARNING FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER Do not store flammable APPLIANCE. liquids
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TABLE OF CONTENTS SECTION V SERVICE AND PARTS INFORMATION SECTION I SPECIFICATIONS . . . . . . . . . . . . . . 1 Auto-Fill System . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 SECTION II INSTALLATION Cooker Heating Section . . . . . . . . . . . . . . . . . . . . . .5 Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Shipment and Transit . . . . . . . . . . . . . . . . . . . . . . . .1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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MODEL VARIATIONS I INTRODUCTION Basket-Lift Model: Basket-Lift Model Pasta Systems come with all the same features as the standard models. The Basket-Lift mechanism lowers the baskets of food into the water when the timer button is pressed GENERAL and raises the baskets when the cooking cycle is ™ Keating Electric Custom Pasta Systems are designed complete. Split baskets are required for these models. to give maximum production efficiency, delivering high quality food products. The following
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™ • Keating Custom Pasta Systems are intended for other than household use. II INSTALLATION • ALWAYS instruct new employees on proper pasta ™ system operation. This Custom Pasta System MUST WARNING be installed, inspected, calibrated ™ • A Custom Pasta System should be operated and serviced by qualified and/or ONLY by properly trained personnel. certified and/or licensed service personnel – you may void your • ALWAYS turn pasta system off each night. Keating warranty if installation is not • AL
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POSITIONING RESTRAINING DEVICES CLEARANCES ™ On Custom Pasta System WARNING Combustible Non-Combustible installations with casters, casters and Construction Construction jam nuts must be completely Back 6" 0" tightened. Adequate means must also Right Side 6" 0" be provided to limit the movement of Left Side 6" 0" the appliance without depending on the connector, the quick-disconnect The pasta cooker must be no closer than 6" from any device or its associated piping to limit combustible material
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In most cases the health department will not allow a difference will increase the possibility of a boil over and direct connection between the cooker drain and the cause the pasta cooker to short cycle. The recommended starting temperatures for the cooker are floor receptical. Contact your local health department 212°F (98.8°C) for the primary and 190°F (87.8°C) for for specific information in your area. the secondary thermostat. Using these settings with the knowledge of the operation of this s
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procedures below for your model. 5. Start the timer. Basket(s) will automatically lower into the Pasta System vessel. NOTE: Use of sodium chloride during the cooking 6. When cooking cycle is complete, an audible process will have a detrimental effect on the cooker tank alarm will sound and the basket(s) will raise and will void the warranty. automatically. Allow water to drain before removing. OPERATION OF THIS PASTA SYSTEM SHOULD DRAINING BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TR
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3. Drain water from Pasta System. NOTE: If power switch does not turn off timers, the unit must be unplugged (two people may be needed). 4. Fill Pasta System vessel with water. See page 7 – Filling. The timer will turn ON and the display will now be indicating UNDER NO CIRCUMSTANCES SHOULD THE PASTA • – – – – – – SYSTEM BE LEFT UNATTENDED DURING OR • BOIL-OUT. TRAINED PERSONNEL MUST BE The BEEPER will BEEP 4 times. PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF
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contacts will open, the display will flash, and the audible alarm will sound. To cancel the audible alarm, press any button. WHEN THE WATER LEVEL FALLS BELOW THE BOTTOM WATER SENSOR THE HEATING C. PAUSE FEATURE ELEMENTS WILL TURN OFF. IF THEY CONTINUE To pause a cycle in progress, press any button. The TO HEAT, TURN THE MAIN POWER SWITCH OFF relay output contacts will open, the display will flash, AND CHECK AUTO-FILL SYSTEM. and the countdown will pause. To resume the countdown, press any button
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B. The Water Auto-Fill and Low Water Safety Shut- CLEAN THE SENSORS THOROUGHLY. IF THE Off Systems PROBLEM STILL OCCURS, HAVE THE WATER AUTO-FILL SYSTEM CHECKED BY A QUALIFIED The water supply connection, located at the bottom rear SERVICE TECHNICIAN. 3 of the Pasta System and marked water, is a standard /8” female pipe connection. The water pressure should be between 20-60 psi. If the pressure exceeds 60 psi, a pressure regulator must be used. The water temperature must not exceed 150°F(65.6°C)
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WARRANTY REPAIRS V SERVICE AND PARTS Keating’s warranty begins with the date of isntallation. INFORMATION In the even that your Pasta System, under warranty, needs repairs other than routine maintenance or cleaning, you are requeted to contact Keating of Chicago Inc. at 1-800-KEATING before calling a local service company. THE COOKER MUST BE DISCONNECTED FROM ITS POWER SOURCE OR SHUT DOWN AT THE BREAKER PRIOR TO SERVICE. ORDERING PARTS Parts may be ordered by part number by calling Keating at 1
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VI SERVICE DIAGNOSIS TROUBLE SHOOTING The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. Call 1-800-KEATING if you need assistance in locating a qualified service company. COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Water always filling 1. Clean sensors thoroughly with brush and vinegar. 2. Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. 3. If filling persists, ground ou
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COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Unit is out of power 1. Check electrical connection. 2. Check fuses. 3. Check Hi-Limit control. PROBLEM PROBABLE CAUSE SOLUTION Pasta Cooker has poor recovery or a.Over-filling baskets. a.Don’t overfill baskets. runs cold. b.Thermostat out of calibration. b.Calibrate thermostat. See page 4 - Calibration. c.Element is faulty. c.Replace element. d.Thermostat is faulty. d.Replace thermostat. e.Contactor is faulty. e.Replace contactor. Contactor chatter
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VII PARTS LIST CUSTOM PASTA SYSTEM ELECTRIC CONTROL PANEL ASSEMBLY Fig 7-1 Custom Pasta System Electric Control Panel ITEM # DESCRIPTION QTY PART # 1 INDICATING LIGHT, AMBER, POWER ON 1 031624 2 TOGGLE SWITCH– MAIN ON-OFF 2 004499 3 INDICATING LIGHT, GREEN, THERMOSTAT HEATING 2 010682 4 INDICATING LIGHT, WATER FILLING 1 009256 5 MANUAL WATER FILL BUTTON 1 004304 NUT WITH BOOT 1 009389 6 DIGITAL TIMERS 2 056921 14" BASKET LIFT TIMER (Not Shown) 2 023709 7 THERMOSTAT 2 031466 THERMOSTAT KNOB 2 004
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™ PARTS LIST FOR CUSTOM PASTA SYSTEM ITEM DESCRIPTION MODELS PART # 14 18 20 24 1 HEATING ELEMENT 220V 6500W 14" ONLY 018668 3 1 HEATING ELEMENT 18" & 20" ONLY 004353 2 2 2 DRAIN VALVE – 1" FRONT 14" ONLY 026813 1 2 DRAIN VALVE HANDLE – 1" FRONT 14" ONLY 016387 1 1 2 DRAIN VALVE – 1 /4" FRONT 18", 20" & 24" 016346 1 1 1 TERMINAL BLOCK – 600V 3P 175AMP 034381 1111 CIRCUIT BREAKER 40AMP 1P 012129 4 FUSE 300V 3AMP 004334 2 SOLENOID VALVE 18", 20" & 24" 037033 2 2 2 CONTACTOR 110V 3P 50AMP 016346 1
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PARTS LIST FOR 14" DROP-IN CUSTOM PASTA SYSTEM DESCRIPTION QTY PART# THERMOSTAT DIAL PLATE 2 034975 AMBER INDICATING LIGHT 1 031624 GREEN INDICATING LIGHT 2 010682 BLUE INDICATING LIGHT 1 009256 PUSH BUTTON MOMENTARY SWITCH 1 004304 TOGGLE SWITCH – ON-OFF 2 004499 THERMOSTAT KNOB 2 004163 THERMOSTAT 2 031466 HEATING ELEMENT 2 002761 DRAIN VALVE – 1" FRONT 1 026813 DRAIN VALVE HANDLE – 1" DRAIN 1 016387 PARTS LIST FOR 18" CUSTOM PASTA SYSTEM DESCRIPTION QTY PART# HEATING ELEMENT 2 004353 SOLENOID
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VIII WIRING DIAGRAMS 14" ELECTRIC PASTA 2-THERMOSTAT WIRING DIAGRAM (WITHOUT TIMERS) 16
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14" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM 17
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18" & 20" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM 18
